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7

ALUMINUM DOOR PREPARATION

NOTES

!

Hex Bottom Bolt

Door Preparation

3/4"

3/8"

9/16"

#9 (0.196" dia.) thru

to 25/64" dia., 2 places

1-1/4"

7/8"

1-3/8"

1-3/8"

7/16"

1/8"

1-1/2"

7/16"

1/4"

3"

3-13/16"

6-1/4"

1/2"

41-5/16"

to

bottom

of door

E

See note

1-3/8"

7/8"

F

See

note

1/4" R

#9 (0.196" dia.)

thru inside face

c'sink 8

 

to

25/64" dia., 4 places

D

See note

E

Face of

door stop

Face of

door stop

Bottom of door

9/16"

dia.

ream

Cutout on inside face only

#9 (0.196" dia.)

thru inside face

1/4-20 tap, 2 places

Hinge Stile

Lock Stile

1-1/2"

Face of

door stop

1-3/16" dia. thru

outside face for

rim cylinder

15/64" dia. c'sink

with 5/16" dia.

tool, 2 places

 device

Surface Mounting

#9  (0.196"  dia.)

thru inside face

1/4-20 tap, 2 places

Thru Bolting

1/4" dia. thru inside

face, 13/32" dia. thru

outside face, 2 places

device

Pullman (PL) and Rod Latch (RL)

Door Preparation

D:

 Dimension from door stop face to

housing     is  3/4"  minimum  for

medium and wide stiles.

E and F:

Dimension from door stop face

same as "D" or can vary to suit door

conditions.

to top or bottom latch    can be the

inside face, c'sink 

82˚

13/16"

13/16"

Summary of Contents for 1990

Page 1: ...90 Installation Instructions Index Before Installation Installation Series 1990 Parts List Head Jamb and Threshold Preparation Aluminum Door Preparation Hollow Metal Door Preparation 2 2 5 6 7 8 1990...

Page 2: ...mounting holes on latch 1c Install bottom rod assembly into door If using rod latch RL bottom rod assembly For hollow metal door secure each latch bracket to door with two 10 32 x 3 8 FPH machine scr...

Page 3: ...r surface 3 64 15 64 dia drill 5 16 dia c sink 3 16 from end of cylinder tailpiece to surface of door Tailpiece 3 Install pinion cam and traveler Figure 3 2 Traveler Pinion cam Apply a light coating o...

Page 4: ...o retracts latch bolt Key must be returned to original position to be removed leaving the door locked 5 Install top strike Install top strike with four 8 32 x 1 4 flat head Phillips undercut screws Th...

Page 5: ...Taptite 23 26 27 24 29 28 32 Hex Bottom Rod Assembly Top Rod Assembly LHR shown 22 31 22 17 18 10 6 5 5 12 15 16 13 11 9 8 1 1 2 3 4 30 25 20 21 7 RL Bottom Rod Assembly 17 19 19 18 Item Qty Descript...

Page 6: ...t 4270101830 Optional PL pullman bottom latch not shown 4270101482 Bottom rod Bent rod 37 812 long 4270101825 can be shortened by 6 Jam nut 3 8 24 NUT 101 Pkg of 10 HEAD JAMB AND THRESHOLD PREPARATION...

Page 7: ...196 dia thru inside face 1 4 20 tap 2 places Hinge Stile Lock Stile 1 1 2 Face of door stop 1 3 16 dia thru outside face for rim cylinder 15 64 dia c sink with 5 16 dia tool 2 places device Surface Mo...

Page 8: ...0 tap 2 places Hinge Stile Lock Stile 1 1 2 Face of door stop 1 3 16 dia thru outside face for rim cylinder 15 64 dia c sink with 5 16 dia tool 2 places device Surface Mounting 9 0 196 dia thru inside...

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