FALCON RIDGE 50-50221KIT Installation & Operation Manual Download Page 4

M6x40

M6x45

M6x50

7

Repeat for the other half of windshield so that the 

windshield looks like this. Make sure the fasteners are 

tight, but you can still rotate the ball brackets by hand 

with some resistance.

Take the Tube Assembly out of its box. The tube 

should be bowed with the latches curved in towards 

you. Using a 4mm Allen wrench, remove all the bolts 

and nuts from the mounting blocks except the M6x45 

Button Head Bolt in the middle of the Brace Mounting 

Block. Use picture above to remember which size bolt 

goes with each mounting block. 

Place the windshield down on a large flat surface with 

something under it to prevent scratching. It should be 

oriented with the Gasket bulb-side up. This is the 

inside of the windshield. There are two holes about 

1.5” apart in the middle of the top of the windshield. 

Make sure they are slightly right of center.

Take the Ball Brackets and orient them on the inside 

of the windshield as shown. Shown above is Ball 

Bracket, Driver. Gather a 4mm allen wrench and a 

10mm open wrench. Fasten an M6x18mm Button 

Head Bolt through top hole in each ball bracket with a 

M6 Flange Nylon Insert Lock Nut on the inside of the 

windshield

Leave this middle 

bolt fastened 

1

2

3

4

4

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Summary of Contents for 50-50221KIT

Page 1: ...Were fueled by your passion Parts List 1 50 50221 50 50838 MS Ranger Windshield 2 54 91032 Gasket 3 54 96047 Tube Assembly 4 54 96061 Brace Mounting Block Cover 5 54 96064 T Handle 6 54 96058 Shim 2...

Page 2: ...14 Brace Mounting Block Small Mounting Block End Mounting Block Parts 2 x 2 x 2 x 2 x 2 x 2 15 1 2 7 8 6 5 9 10 11 12 13 3 Brace Mounting Block Small Mounting Block End Mounting Block 4 16...

Page 3: ...Head M8x30 Socket Head M8x16 Button Head M6x30 Button Head M6x20 Socket Head M6x18 Button Head M6 Flange Nylon Lock Nut M8 Jam Nut M6 Nylon Lock Nut M6 Nylon Lock Nut M8 Nylon Lock Nut M8 Rod End x 2...

Page 4: ...size bolt goes with each mounting block Place the windshield down on a large flat surface with something under it to prevent scratching It should be oriented with the Gasket bulb side up This is the...

Page 5: ...ocess for each Small Mounting Block The hole alignment of the mounting blocks to the holes in the windshield can be adjusted at any time by rotating the tube within the mounting blocks Because of this...

Page 6: ...ball studs from each Gas Spring There will be 4 total ball studs Do this by prying up the metal retaining clip with a small flat blade screwdriver and pulling the ball stud out Once the ball stud has...

Page 7: ...ds should be on the metal side and the nuts on the inside of the windshield 15 10 Remove the two bolts holding the buckle on from the outside Use two M8x50 Button Head Bolts and two M8 Nylon Lock Nuts...

Page 8: ...bly Mirror and repeat for the right side 17 18 19 20 8 Attach the Ball Stud Clamp to the vehicle frame by loosening it s two M8x30 Socket Head Bolts until able to fit clamp over the tubing Space the B...

Page 9: ...rst through the Rod End and then through the Hinge Half Lower Use the M8 Nylon Lock Nuts to secure the bolt Mirror and repeat on other side Tighten both sides The windshield can be horizontally aligne...

Page 10: ...screw Repeat for other cable Press the bottom corners of the windshield in gently to latch the strikers in the Strike Plates do not slam the windshield closed yet it isn t aligned yet and it may dama...

Page 11: ...e larger diameter end of the Gas Spring over the ball stud on the Ball Stud Clamp until it snaps in place With the windshield still open remove the T Handle with a 6mm allen wrench and set it aside No...

Page 12: ...the cables striker position Check that Ball Stud Clamp is far enough from strike plate so that the gas spring can compress when closing Check the clearance of the gasket when closing the windshield F...

Page 13: ...mp heights from the strike plate bolt as in step 18 Pull the windshield with a swift motion aligned with the middle of the vehicle Windshield racking If your windshield is crooked this is a result of...

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