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Troubleshooting:

Windshield closing without fully compressing gasket?

The Shims from step 9 can be removed if the windshield is closing without compressing the Gasket enough. 

Removing these shims will make the Gasket compress more when the strikers latch on the Strike Plates

Windshield wobbling when closing?

This is caused by uneven Ball Stud Clamp heights or an uneven pulling motion, Re-check the Ball Stud Clamp 

heights from the strike plate bolt as in step 18.  Pull the windshield with a swift motion aligned with the middle of 

the vehicle.

Windshield racking?

If your windshield is crooked, this is a result of the Rod Ends being out of alignment. You will need to remove the 

bolt(s) that connect the Hing Half, Lower and the Hing Half, Upper. For example, if the top driver’s side is low, the 

Rod End needs to be screwed in further, retighten the Jam Nut so the Rod End stays put. Reinsert the M8x50 

button head bolt that connects the Hinge Half, Lower  and the Hing Half, Upper. See Step 23/24 for reference.

: Windshield

: Vehicle

: Rod End

Summary of Contents for 50-50221KIT

Page 1: ...Were fueled by your passion Parts List 1 50 50221 50 50838 MS Ranger Windshield 2 54 91032 Gasket 3 54 96047 Tube Assembly 4 54 96061 Brace Mounting Block Cover 5 54 96064 T Handle 6 54 96058 Shim 2...

Page 2: ...14 Brace Mounting Block Small Mounting Block End Mounting Block Parts 2 x 2 x 2 x 2 x 2 x 2 15 1 2 7 8 6 5 9 10 11 12 13 3 Brace Mounting Block Small Mounting Block End Mounting Block 4 16...

Page 3: ...Head M8x30 Socket Head M8x16 Button Head M6x30 Button Head M6x20 Socket Head M6x18 Button Head M6 Flange Nylon Lock Nut M8 Jam Nut M6 Nylon Lock Nut M6 Nylon Lock Nut M8 Nylon Lock Nut M8 Rod End x 2...

Page 4: ...size bolt goes with each mounting block Place the windshield down on a large flat surface with something under it to prevent scratching It should be oriented with the Gasket bulb side up This is the...

Page 5: ...ocess for each Small Mounting Block The hole alignment of the mounting blocks to the holes in the windshield can be adjusted at any time by rotating the tube within the mounting blocks Because of this...

Page 6: ...ball studs from each Gas Spring There will be 4 total ball studs Do this by prying up the metal retaining clip with a small flat blade screwdriver and pulling the ball stud out Once the ball stud has...

Page 7: ...ds should be on the metal side and the nuts on the inside of the windshield 15 10 Remove the two bolts holding the buckle on from the outside Use two M8x50 Button Head Bolts and two M8 Nylon Lock Nuts...

Page 8: ...bly Mirror and repeat for the right side 17 18 19 20 8 Attach the Ball Stud Clamp to the vehicle frame by loosening it s two M8x30 Socket Head Bolts until able to fit clamp over the tubing Space the B...

Page 9: ...rst through the Rod End and then through the Hinge Half Lower Use the M8 Nylon Lock Nuts to secure the bolt Mirror and repeat on other side Tighten both sides The windshield can be horizontally aligne...

Page 10: ...screw Repeat for other cable Press the bottom corners of the windshield in gently to latch the strikers in the Strike Plates do not slam the windshield closed yet it isn t aligned yet and it may dama...

Page 11: ...e larger diameter end of the Gas Spring over the ball stud on the Ball Stud Clamp until it snaps in place With the windshield still open remove the T Handle with a 6mm allen wrench and set it aside No...

Page 12: ...the cables striker position Check that Ball Stud Clamp is far enough from strike plate so that the gas spring can compress when closing Check the clearance of the gasket when closing the windshield F...

Page 13: ...mp heights from the strike plate bolt as in step 18 Pull the windshield with a swift motion aligned with the middle of the vehicle Windshield racking If your windshield is crooked this is a result of...

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