Falcon Magnetic Rotabroach CM/405/1 Operator'S Manual Download Page 4

Issue   3   

Original   Version   

JUNE   2014   

 

1)

 

GENERAL   SAFETY   RULES   

   
WARNING!   

When   using   electric   tools   basic   safety   precautions   should   always   be   followed   to   reduce   the   risk   of   fire,   electric   shock   and   

personal   injury,   including   the   following.   
   
Read   all   these   instructions   before   attempting   to   operate   this   product   
   

Remove   the   power   supply   before   carrying   out   any   adjustment,   serving   or   maintenance.   
   
1.

 

Keep   work   area   clear   -­‐   cluttered   areas   and   benches   invite   injuries.   

2.

 

Consider   work   area   environment   

 

Do   not   expose   tools   to   rain.   

 

Do   not   use   tools   in   damp   or   wet   locations.   

 

Keep   work   area   well   lit.   

 

Do   not   use   tools   in   the   presence   of   flammable   liquid   or   gases.   

3.

 

Guard   against   electric   shock   

   

Avoid   body   contact   with   earthed   or   ground   surfaces   (e.g.   pipes,   radiators,   cookers   and   refrigerators).   Electric   safety   can   be   further   
improved   by   using   a   high-­‐sensitivity   (30   m   A/0.1s)   residual   current   device   (RCD).   

4.

 

Do   not   let   people   not   involved   in   the   work,   especially   children,   touch   the   tool   or   the   extension   cord   and   keep   them   away   from   the   
work   area.   

5.

 

Store   idle   tools   when   not   in   use,   tools   should   be   stored   in   a   dry   locked-­‐up   place,   out   of   reach   of   children.   

6.

 

Do   not   force   the   tool,   it   will   do   the   job   better   and   safer   at   the   rate   for   which   it   was   intended.   

7.

 

Use   the   right   tool   

 

Do   not   force   small   tools   to   do   the   job   of   a   heavy   duty   tool.   

 

Do   not   use   tools   for   purposes   not   intended:   for   example   do   not   use   circular   saws   to   cut   tree   limbs   or   logs.   

8.

 

Dress   properly   

 

Do   not   wear   loose   clothing   or   jewellery;   they   can   be   caught   in   moving   parts.   

 

Non-­‐skid   footwear   is   recommended   when   working   outdoors.   

 

Wear   protective   hair   covering   to   contain   long   hair.   

9.

 

Use   protective   equipment   when   using   this   machine   

 

Use   safety   glasses.   

 

Use   ear   defenders.   

 

Use   face   or   dust   masks   if   cutting   operations   create   dust.   

 

Use   protective   gloves   

10.

 

Connect   dust   extraction   and   collecting   equipment,   if   devices   are   provided,   and   ensure   these   are   properly   connected   and   used.   

11.

 

Does   not   abuse   the   cord;   never   pull   the   cord   to   disconnect   it   from   socket.   Keep   the   cord   away   from   heat,   oil   and   sharp   edges.   

12.       Secure   work   where   possible   by   using   clamps   or   a   vice   to   hold   the   work.   It   is   safer   than   using   your   hand.   
12.

 

Do   not   overreach   -­‐   keep   proper   footing   and   balance   at   all   times.   

13.

 

Maintain   tools   with   care   

 

Keep   cutting   tools   sharp   and   clean   for   better   and   safer   performance.   

 

Follow   instruction   for   lubricating   and   changing   accessories.   

 

Inspect   tool   cords   periodically   and   if   damaged   have   them   repaired   by   an   authorized   service   facility.   

 

Inspect   extension   cords   periodically   and   replace   if   damaged.   

 

Keep   handles   dry,   clean   and   free   of   oil   and   grease.   

15.       Disconnect   tools   from   the   power   supply   when   not   in   use,   before   servicing   and   when   changing   accessories   such   as   blades,   bits   and   

cutters.   

16.       Remove   adjusting   keys   and   wrenches   and   form   the   habit   of   checking   to   see   that   keys   and   adjusting   wrenches   are   removed   from   the   

tool   before   turning   it   on.   

17.       Avoid   unintentional   starting      by   ensuring   the   switch   is   in   the   “off”   position   when   plugging   in   the   power   supply.   
18.       Use   outdoor   extension   leads   when   the   tool   is   used   outdoors,   but   only   those   intended   for   outdoor   use   and   so   marked.   
19.       Stay   alert   and   watch   what   you   are   doing,   use   common   sense   and   do   not   operate   the   tool   when   you   are   tired.   
20.    Check   for   damaged   parts   before   using   the   tool;   it   should   be   carefully   checked   to   determine   that   it   will   operate   properly   and   for   its   

intended   function.   

21.       Warning!   The   use   of   any   accessory   or   attachment   other   than   one   recommended   in   this   instruction   manual   may   present   a   risk   of   

personal   injury.   

22.    Have   your   tool   repaired   by   a   qualified   person   
            

   This   electric   tool   complies   with   the   relevant   safety   rules.   Qualified   persons   using   original   spare   parts   should   only   carry   out   repairs;   
otherwise   this   may   result   in   considerable   danger   to   the   user.   

   

   

Summary of Contents for Rotabroach CM/405/1

Page 1: ...dels CM 405 1 CM 405 3 OPERATOR S MANUAL This machine Serial No is CE approved Rotabroach Ltd Imperial Works Sheffield Road Sheffield South Yorkshire United Kingdom S9 2YL Tel 44 0 114 2212 510 Fax 44 0 114 2212 563 Email sales rotabroach co uk Web site www rotabroach co uk ...

Page 2: ...e 3 Original Version JUNE 2014 2 Thank you for purchasing our Falcon magnetic drill We would really like your feedback on the machine Other Products by Rotabroach Thank you for your purchase of our product ...

Page 3: ...res 6 4 Machine Operation instructions 6 5 Speed Selection 7 6 Arbor Attachments 7 7 Mounting of cutters 8 8 Remedies for hole making problems 8 9 Trouble shooting 9 10 Exploded diagram of machine 10 11 Exploded diagram of motor 11 12 Maintenance checks 12 13 Cutter selection and speed and feed information 14 14 Warranty 16 ...

Page 4: ...ive gloves 10 Connect dust extraction and collecting equipment if devices are provided and ensure these are properly connected and used 11 Does not abuse the cord never pull the cord to disconnect it from socket Keep the cord away from heat oil and sharp edges 12 Secure work where possible by using clamps or a vice to hold the work It is safer than using your hand 12 Do not overreach keep proper f...

Page 5: ...eter Annular cutter 50mm Maximum cutting depth Annular cutter 50mm It is recomended that ear and eye protectors are worn when operating this machine Suitable only for a single phase 25 60 Hz A C power supply DO NOT USE ON D C SUPPLY Do not use your magnetic drill on the same structure when arc welding is in progress D C current will earth back through the magnet and cause irreparable damage WARNIN...

Page 6: ... in the event of power failure Only use the minimum amount of coolant and ensure that care is taken to prevent coolant entering the motor unit Cutting tools may shatter ALWAYS position the guard over the cutter before activating the machine Failure to do so may result in personal injury On completion of the cut a slug will eject DO NOT operate the machine if the slug has not ejected as this may ca...

Page 7: ... more torque gears for larger cutters Gear selector in Position for small cutters Gear selector in Position for large cutters 6 ARBOR ATTACHMENTS The CM 405 has been design so that a number of 2 morse taper attachments can be used with this machine Arbors for cutters Currently available from Rotabroach are a number of various Arbors for fitting our range of cutters that are available with the stan...

Page 8: ...rt bracket main casting or loose gib adjusting set screws See causes and remedies above Replace Only a few thousandths wear permissible New arbor bushing is needed Light pressure only is needed until a groove is cut The groove then serves as a stabilizer Replace or re sharpen Sharpening service is available Improve centre punch and or replace worn parts Replace part or parts Adjust where necessary...

Page 9: ...ks and motor has no force Anchor burned Field burned Carbon brushes worn out Motor does not start or fails Damaged or defective wiring Dirt in sensor Speed Control Unit Defective Speed Control Unit Defective speed control or its wiring Defective or loose magnet on top of anchor Guiding takes a great deal of effort Guide is set too tight Guide is dry Guide gear rack rotation system dirty or damaged...

Page 10: ... 9 RD48181 Rack 30 RD48203 Fuse holder 10 RD48182 Screw SSM6x20 31 RD48204 Fuse F2A 11 RD48183 Motorholder 32 RD4643 Magnet switch 12 RD48184 Screw SSM6x25 34 RD48206 Potentiometer 13 RD48185 Top fixing plate 110mm 35 RD48207 L R switch 14 RD48186 Brass rail set stick 36 RD48208 Control Unit Hi Lo 220v 15 RD48187 Pressing Strip 4 holes 36 RD48209 Control Unit Hi Lo 110v 16 RD48188 Capstan hub asse...

Page 11: ...arcasing 58 RD48222 Gear shaft 78 RD48243 Armature 220v 59 RD48223 Spindle drive shaft RD48244 Armature 110v 60 RD48224 Carbon brush holder 79 RD48245 Field 220v 61 RD48225 Carbon brush set RD48246 Field 110v 62 RD48226 Ringmagnet 80 RD48247 Gear casing 63 RD48227 Screw 4 8x45 81 RD48248 Key for spindle 64 RD48228 Screw 4 8x50 82 RD48249 Key 65 RD48229 Screw 2 8x12 83 RD48250 Casing pin 66 RD48230...

Page 12: ...njury or death Check operation of the machine The machines operation must be checked to ensure that all components are working correctly Machine Brushes should be checked to make sure there is no abnormal wear present this should be checked at least once a week if used frequently If the brush has worn more than 2 3 the original length the brushes should be changed Failure to do so may cause damage...

Page 13: ...a steel plate connect to supply and switch on magnet Start up the motor If the arbor is incorrectly aligned the arbor support bracket will be seen to oscillate Make any necessary further adjustments to the bracket to ensure correct alignment of the spindle and finally tighten the screws using a spanner Check machines grease The gearbox grease should be checked once a month to ensure all moving com...

Page 14: ...CV or SRCVL Plate and sheet steel 700N mm RAP or RAPL Plate and sheet steel 850N mm SRCV or SRCVL Aluminium 750Nmm RAP or RAPL Aluminium 850N mm SRCV or SRCVL Brass 700N mm RAP or RAPL Brass 850N mm SRCV or SRCVL Cast iron 700N mm RAP or RAPL Cast iron 850N mm SRCV or SRCVL Stainless steel 700N mm RAP or RAPL Stainless steel 850N mm SRCV or SRCVL Stainless steel 850N mm CWC to CWCX Rail track 850N...

Page 15: ...Issue 3 Original Version JUNE 2014 15 NOTES ...

Page 16: ... maintenance 3 Defects caused by using accessories components or spare parts other than original Rotabroach parts 4 Tools to which changes or additions have been made 5 Electrical components are subject to manufacturer s warranty Your online registration can be submitted on www rotabroach co uk The warranty claim must be lodged within the warranty period This requires the submission or sending of ...

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