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Falcon Magnetic Rotabroach CM/405/1, Operator'S Manual

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Falcon Magnetic Rotabroach CM/405/1 Operator'S Manual Download Page 10

Issue 3 

Original Version 

JUNE 2014 

 

 

10 

10)

 

EXPLODED   DIAGRAM   OF   MACHINE   

 
 
 
 
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Component   identification   for   CM/405/1-­‐3   FALCON   

   

   

   

Item   No   

Part   No   

Description.   

Item   No   

Part   No   

Description.   

1   

RD48153   

Frame   

24   

RD48196   

Screw+nut   

2   

RD48174   

Screw   SSM6x16   

25   

RD38001   

Info   Plate   

3   

RD48175   

Washer   M6   

26   

RD48198   

Panel   screw   M4x8   (rearplate)   

4   

RD48176   

Setting   Nut   

   

RD48199   

Panel   screw   long   M4x20   
(frontplate)   

5   

RD48177   

Setting   Screw   

27   

RD38010   

Front   plate   110V   

6   

RD48178   

Magnet   Hi/Lo   

27   

RD38011   

Front   Plate   230V   

7   

RD48179   

Sensor   

28   

RD48201   

Sensor   LED+cable   

8   

RD48180   

Slide   

29   

RD48202   

On/Off   switch   

9   

RD48181   

Rack   

30   

RD48203   

Fuse   holder   

10   

RD48182   

Screw   SSM6x20   

31   

RD48204   

Fuse   F2A   

11   

RD48183   

Motorholder   

32   

RD4643   

Magnet   switch   

12   

RD48184   

Screw   SSM6x25   

34   

RD48206   

Potentiometer   

13   

RD48185   

Top   fixing   plate   110mm   

35   

RD48207   

L/R   switch   

14   

RD48186   

Brass   rail   set   (stick)   

36   

RD48208   

Control   Unit   Hi/Lo   220v   

15   

RD48187   

Pressing   Strip   4   holes   

36   

RD48209   

Control   Unit   Hi/Lo   110v   

16   

RD48188   

Capstan   hub   assembly   

37   

RD48210   

Cable   clamp   

17   

RD48189   

End   plate   

38   

RD48211   

Motorunit   220v   

18   

RD48190   

End   screw   

38   

RD48212   

Motorunit   110v   

19   

RD48191   

Arm   for   Capstan   

39   

RD38009   

Name   plate   

20   

RD48192   

Motorcable   

40   

RD48256   

Complete   control   unit   

21   

RD48193   

Coupling   nut   for   motorcable    41   

RD48213   

Cable   housing   

22   

RD48194   

Coupling   nut   for   maincable   

42   

RD48214   

Screw   8   x   35   

23   

RD48195   

Main   Cable   

   

   

   

 

 

Summary of Contents for Rotabroach CM/405/1

Page 1: ...dels CM 405 1 CM 405 3 OPERATOR S MANUAL This machine Serial No is CE approved Rotabroach Ltd Imperial Works Sheffield Road Sheffield South Yorkshire United Kingdom S9 2YL Tel 44 0 114 2212 510 Fax 44 0 114 2212 563 Email sales rotabroach co uk Web site www rotabroach co uk ...

Page 2: ...e 3 Original Version JUNE 2014 2 Thank you for purchasing our Falcon magnetic drill We would really like your feedback on the machine Other Products by Rotabroach Thank you for your purchase of our product ...

Page 3: ...res 6 4 Machine Operation instructions 6 5 Speed Selection 7 6 Arbor Attachments 7 7 Mounting of cutters 8 8 Remedies for hole making problems 8 9 Trouble shooting 9 10 Exploded diagram of machine 10 11 Exploded diagram of motor 11 12 Maintenance checks 12 13 Cutter selection and speed and feed information 14 14 Warranty 16 ...

Page 4: ...ive gloves 10 Connect dust extraction and collecting equipment if devices are provided and ensure these are properly connected and used 11 Does not abuse the cord never pull the cord to disconnect it from socket Keep the cord away from heat oil and sharp edges 12 Secure work where possible by using clamps or a vice to hold the work It is safer than using your hand 12 Do not overreach keep proper f...

Page 5: ...eter Annular cutter 50mm Maximum cutting depth Annular cutter 50mm It is recomended that ear and eye protectors are worn when operating this machine Suitable only for a single phase 25 60 Hz A C power supply DO NOT USE ON D C SUPPLY Do not use your magnetic drill on the same structure when arc welding is in progress D C current will earth back through the magnet and cause irreparable damage WARNIN...

Page 6: ... in the event of power failure Only use the minimum amount of coolant and ensure that care is taken to prevent coolant entering the motor unit Cutting tools may shatter ALWAYS position the guard over the cutter before activating the machine Failure to do so may result in personal injury On completion of the cut a slug will eject DO NOT operate the machine if the slug has not ejected as this may ca...

Page 7: ... more torque gears for larger cutters Gear selector in Position for small cutters Gear selector in Position for large cutters 6 ARBOR ATTACHMENTS The CM 405 has been design so that a number of 2 morse taper attachments can be used with this machine Arbors for cutters Currently available from Rotabroach are a number of various Arbors for fitting our range of cutters that are available with the stan...

Page 8: ...rt bracket main casting or loose gib adjusting set screws See causes and remedies above Replace Only a few thousandths wear permissible New arbor bushing is needed Light pressure only is needed until a groove is cut The groove then serves as a stabilizer Replace or re sharpen Sharpening service is available Improve centre punch and or replace worn parts Replace part or parts Adjust where necessary...

Page 9: ...ks and motor has no force Anchor burned Field burned Carbon brushes worn out Motor does not start or fails Damaged or defective wiring Dirt in sensor Speed Control Unit Defective Speed Control Unit Defective speed control or its wiring Defective or loose magnet on top of anchor Guiding takes a great deal of effort Guide is set too tight Guide is dry Guide gear rack rotation system dirty or damaged...

Page 10: ... 9 RD48181 Rack 30 RD48203 Fuse holder 10 RD48182 Screw SSM6x20 31 RD48204 Fuse F2A 11 RD48183 Motorholder 32 RD4643 Magnet switch 12 RD48184 Screw SSM6x25 34 RD48206 Potentiometer 13 RD48185 Top fixing plate 110mm 35 RD48207 L R switch 14 RD48186 Brass rail set stick 36 RD48208 Control Unit Hi Lo 220v 15 RD48187 Pressing Strip 4 holes 36 RD48209 Control Unit Hi Lo 110v 16 RD48188 Capstan hub asse...

Page 11: ...arcasing 58 RD48222 Gear shaft 78 RD48243 Armature 220v 59 RD48223 Spindle drive shaft RD48244 Armature 110v 60 RD48224 Carbon brush holder 79 RD48245 Field 220v 61 RD48225 Carbon brush set RD48246 Field 110v 62 RD48226 Ringmagnet 80 RD48247 Gear casing 63 RD48227 Screw 4 8x45 81 RD48248 Key for spindle 64 RD48228 Screw 4 8x50 82 RD48249 Key 65 RD48229 Screw 2 8x12 83 RD48250 Casing pin 66 RD48230...

Page 12: ...njury or death Check operation of the machine The machines operation must be checked to ensure that all components are working correctly Machine Brushes should be checked to make sure there is no abnormal wear present this should be checked at least once a week if used frequently If the brush has worn more than 2 3 the original length the brushes should be changed Failure to do so may cause damage...

Page 13: ...a steel plate connect to supply and switch on magnet Start up the motor If the arbor is incorrectly aligned the arbor support bracket will be seen to oscillate Make any necessary further adjustments to the bracket to ensure correct alignment of the spindle and finally tighten the screws using a spanner Check machines grease The gearbox grease should be checked once a month to ensure all moving com...

Page 14: ...CV or SRCVL Plate and sheet steel 700N mm RAP or RAPL Plate and sheet steel 850N mm SRCV or SRCVL Aluminium 750Nmm RAP or RAPL Aluminium 850N mm SRCV or SRCVL Brass 700N mm RAP or RAPL Brass 850N mm SRCV or SRCVL Cast iron 700N mm RAP or RAPL Cast iron 850N mm SRCV or SRCVL Stainless steel 700N mm RAP or RAPL Stainless steel 850N mm SRCV or SRCVL Stainless steel 850N mm CWC to CWCX Rail track 850N...

Page 15: ...Issue 3 Original Version JUNE 2014 15 NOTES ...

Page 16: ... maintenance 3 Defects caused by using accessories components or spare parts other than original Rotabroach parts 4 Tools to which changes or additions have been made 5 Electrical components are subject to manufacturer s warranty Your online registration can be submitted on www rotabroach co uk The warranty claim must be lodged within the warranty period This requires the submission or sending of ...

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