Fairport PD193 Operator'S, Spare Parts & Service Manual Download Page 10

M-PP193ws.doc

Issue 3226-Sep 01

Issue 3285 Oct 02

Issue 3415 Sept o4

Issue 3436 Jan 05

Issue 3523 Dec 05

9

Dismantling

Remove brackets (38).

To remove the pulley (32) release the locking tab of the taper lock nut (31) and

unscrew the locknut approximately two turns. Place supporting wedges between the
pulley and the vibrator case end plate (30). Position a short length of tube over the
end of the shaft so that it bears against the taperlock nut. Give the tube a sharp tap
with a hammer to release the taper lock and remove pulley and taper lock from shaft.

Unscrew the cap head screws retaining the end plate and remove the end plates.

If it is felt that the bearings are not worn, but need regreasing, use Castrol BM2 or an
equivalent grease. Half fill the bearings and fully fill the end caps. If the bearings are
to be renewed, continue dismantling as follows.

Strike the long end of the vibrator spindle with a copper faced mallet. This will drive
out the vibrator spindle and far bearing. Remove the near bearing by striking it with a
suitable drift inserted from the far end.

Reassembly

Grease the bearings as described above

First place a bearing shield (64) over the short end of the vibrator spindle with

grooved side facing outwards and then press on a bearing. Apply a thin layer of
grease to the outside of the bearing and to the bearing housing. Offer the bearing,
spindle and bearing shield to the housing and force home using copper faced mallet
or press. Fasten the rear cover (36) into position using cap head screws (33)

Place a bearing shield over the end of the shaft. Lightly grease the inner and outer
surfaces of the second bearing and also the shaft and housing. Force the bearing
onto the shaft and into the housing using a suitable tubular drift and copper faced
mallet. Renew the seal in the end plate and refit end plate.

NOTE: Some older base plates might not have a shoulder in the bearing housing.
For these applications only Nilos ring, Part No. W81053 may be used. These fit on
the shaft between shoulder and bearing. If they are not available, pre lubricated
bearings; Part No. W81020 with shields may be fitted. For housings that do have a
shoulder, bearing shield, Part No. W51788 should be used.

Replace the bottom pulley and taper lock, but do not tighten until the engine is in
position and pulley adjustment can be checked.

13.

BLOCK COMPACTING ATTACHMENT PLATE

For Fabricated Base Plate

Summary of Contents for PD193

Page 1: ...0 114 272 0965 Email sales fairport uk com Website www fairport uk com OPERATOR S SPARE PARTS SERVICE MANUAL Unit 32 The Bell Centre Newton Road Manor Royal Crawley West Sussex RH10 9FZ Tell 44 0 129...

Page 2: ...LUTCH 7 9 ENGINE MOUNTING PLATE AND ANTI VIBRATION MOUNTS 8 10 HANDLE BRACKETS AND ANTI VIBRATION MOUNTS 8 11 WHEEL ARM ASSEMBLY 8 12 VIBRATOR UNIT 8 13 BLOCK COMPACTING ATTACHMENT PLATE 9 14 PARTS LI...

Page 3: ...erfill Dispose of fuel contaminated wipes safely Do not run engine in enclosed areas without adequate ventilation Do not run engine in an area that has a hazardous or explosive atmosphere Disconnect H...

Page 4: ...M PP193ws doc Issue 3226 Sep 01 Issue 3285 Oct 02 Issue 3415 Sept o4 Issue 3436 Jan 05 Issue 3523 Dec 05 3 SAFETY PICTOGRAMS USED ON FAIRPORT EQUIPMENT...

Page 5: ...ons Base plate width 460mm Overall length 960mm Width wheels down 600mm Height wheels up 870mm Weight with Honda GX160 92 0 kg Robin EY20 92 0kg B S 5HP 93 3kg Yanmar L40AE 103 0kg Noise Levels Honda...

Page 6: ...elling To stop engine position the engine speed control to slow and turn the engine switch to off 0 Turn the fuel valve to off 4 OPERATOR INSTRUCTIONS Read section 1 Safety NOTE Drive between engine a...

Page 7: ...ine For engine service refer to the manufacturer s instructions Replacement To refit engine reverse removal instructions Set engine speed to 3300 r p m 7 VEE BELT ADJUSTMENT Unfasten screws 19 remove...

Page 8: ...the countersunk screw 4 and withdraw the shaft adaptor If the shaft adaptor is screwed onto a threaded shaft grip the large diameter with Mole grips and unscrew right hand thread Replacement Re assemb...

Page 9: ...plate fully tightening screws 27 remembering to place star washers under head of screws If a mount tends to twist when screw 27 is tightened ensure nut 63 is loose Finally tighten nuts 63 10 HANDLE B...

Page 10: ...ings as described above First place a bearing shield 64 over the short end of the vibrator spindle with grooved side facing outwards and then press on a bearing Apply a thin layer of grease to the out...

Page 11: ...ines of the holes to be drilled Mark the front to back centre line Drill three 11mm diameter holes through the front sloping face one on the centre line and 205mm each side of the centre line and dril...

Page 12: ...p 01 Issue 3285 Oct 02 Issue 3415 Sept o4 Issue 3436 Jan 05 Issue 3523 Dec 05 11 PARTS DIAGRAM BASE PLATE ENGINE PLATE AND BELT GUARD N B To prevent torsional distortion of A V mounts tighten screws 2...

Page 13: ...item 64 2 29 W81020 Ball bearing with out ring item 64 2 30 W50243 Front cover 1 31 W80098 Taper sleeve 1 32a W51810 Lower pulley for use with M type clutch 1 32b W55036 Lower pulley for use with B ty...

Page 14: ...M PP193ws doc Issue 3226 Sep 01 Issue 3285 Oct 02 Issue 3415 Sept o4 Issue 3436 Jan 05 Issue 3523 Dec 05 13 Briggs Stratton keywayed shaft W81924 Yanmar L40 keywayed shaft W81843...

Page 15: ...M PP193ws doc Issue 3226 Sep 01 Issue 3285 Oct 02 Issue 3415 Sept o4 Issue 3436 Jan 05 Issue 3523 Dec 05 14 PARTS DIAGRAM WHEEL ARM AND HANDLE BRACKET...

Page 16: ...M PP193ws doc Issue 3226 Sep 01 Issue 3285 Oct 02 Issue 3415 Sept o4 Issue 3436 Jan 05 Issue 3523 Dec 05 15...

Page 17: ...M10 star washer 28 40 437 8 20 M8 x 20 hex hd screw 40 41 W51814 Handle bracket LHS 1 41 W51815 Handle bracket RHS 1 42 W80467 8 2 i d disc spring 2 43 435 8 25 M8 x 25 hex hd bolt 2 44 W83011 Anti vi...

Page 18: ...M PP193ws doc Issue 3226 Sep 01 Issue 3285 Oct 02 Issue 3415 Sept o4 Issue 3436 Jan 05 Issue 3523 Dec 05 17 PARTS DIAGRAM CLUTCH PULLEY ASSEMBLY M TYPE CLUTCH B TYPE CLUTCH...

Page 19: ...shoe 2 10 W81933 Clutch spring 2 11 W52341 Clutch hub 1 11a W87401 Drive pin not shown 2 12 W50107 Clutch pulley 1 13 W50101 Spacer 1 14 W50103 End cover 1 15 435 6 40 M6 Hex Hd bolt x 40 long 4 16a W...

Page 20: ...ed comprise 93024 Clutch Pulley Assembly Check size required 17 PARTS LIST BLOCK COMPACTING ATTACHMENT PLATES not illustrated For Cast Base Plate Part No Description Qty required 92650 Block compactin...

Page 21: ...authorised dealer or repairer 3 months If the goods have been purchased through a stockist the above warranty periods also apply from receipt of the goods by the user of the equipment up to a total of...

Page 22: ...ds Return the goods to FCE with an order number for the work to proceed If warranty is accepted no charge will be made If warranty is not accepted a quotation will be given for the repair and the cond...

Page 23: ...3436 Jan 05 Issue 3523 Dec 05 22 In the event of the estimate not being accepted a further charge will be made to defray the rebuilding of the machine Estimates must be treated as approximate only as...

Page 24: ...s to the following Directives 89 336 EEC 89 392 EEC 91 368 EEC 2000 14 EC uses the following standards BS EN 292 1 BS EN 292 2 BS EN 294 conforms to the following Statutory Instruments The Supply of M...

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