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Fagor Automation S.Coop

SPM motor manual

17

table 3.

Spindle AC motor SPM 100LBE

Rated

power

Rated

speed

Rated

torque

Rated

current

Max. speed

Inertia

Weight

P

N

[ Kw ]

n

N

[ RPM ]

M

N

[ Nm ]

I

N

[ A

rms

]

n

max

[ RPM ]

J

[ Kg· m

2

]

P

[ Kg ]

4.0

1500

25.5

13.6

9000

0.0061

35.3

fig. 7

Power - speed graph: SPM 100LBE

SPM 100LBE . . .1

2
1

4
3

6
5

9

7

2000

speed [rpm]

pow

er

[ k

w

]

S6 - 40%

S1

SPM 100LBE .1

1000

4000

6000

8000

1.35 Drive

8

1.25 Drive

«
...
29
30
31
32
33
...
»

Summary of Contents for SPM

Page 1: ...version 0303 in SPM AC SPINDLE MOTOR ...

Page 2: ......

Page 3: ... P 20500 ARRASATE MONDRAGÓN www fagorautomation com info fagorautomation es Phone 34 943 719200 Service phone 34 943 771118 The information described in this manual may be subject to changes due to technical modifications FAGOR AUTOMATION S Coop reserves the rigth to change the contents of this manual without prior notice All rights reserved No part of this documentation may be copied transmitted ...

Page 4: ...ES and DDS PROG MODULE Power Supply Filter EMK 3040 EMK 3120 Motors Brushless AC Fagor AXM FXM and FKM and Spindle Asynchronous Fagor SPM and FM7 mentioned on this declaration meet the requirements SAFETY EN 60204 1 Machine safety Electrical equipment of the machines ELECTROMAGNETIC COMPATIBILITY EN 61800 3 EMC directive for servo drive systems EN 61000 4 2 Electrostatic discharges EN 61000 4 3 26...

Page 5: ... us the warranty period ends 15 months from when the product left our warehouse FAGOR is committed to repairing or replacing its products from the time when the first such product was launched up to 8 years after such product has disappeared from the product catalog It is entirely up to FAGOR to determine whether a repair is to be considered under warranty EXCLUDING CLAUSES The repair will take pl...

Page 6: ...ION v 1 NOTES ON USE vi 2 STORAGE vii 3 TRANSPORTATION vii 4 INSTALLATION viii 5 WIRING ix 6 OPERATION x 7 MAINTENANCE AND INSPECTION x GENERAL PRECAUTIONS This manual may be modified when necessary because of improvement of the product modifica tion or changes in specifications To order a copy of this manual if your copy has been damaged or lost contact your FAGOR repre sentative FAGOR is not res...

Page 7: ...otencially hazardous situation which if not avoided may result in minor or moderate injury to personnel and damage to equipment It may also be used to alert against unsafe practices Even item described in may result in a vital accident in some situations In either case follow these important notes The following shows the symbols of PROHIBITION and MANDATORY action Specifies prohibited handling Spe...

Page 8: ...otor Failure to observe this caution may result in fire or malfunctions Use the shortest cables possible Separate the power cables from the signal cables The noise in the cable may cause the equipment to vibrate or run improperly Never use at locations exposed to water splashes corrosive and inflammable gases or near combustible substances Failure to observe this caution may result in fire or malf...

Page 9: ... bearings while the motor is stored The motor shaft should be turned a few revolutions every 2 or 3 months Do not lift the cables or the motor shaft when carrying the equipment Ignoring this point may cause personal damage or improper operation due to damage to the motor Do not load the products excessively Failure to observe this caution may result in collapse of cargo and personal injury Use the...

Page 10: ...ve this warning can result in personal injury The motor shaft extension is coated with anticorrosive paint Before installation wipe off the paint with a cloth soaked in detergent liquid When connecting the motor to a load machine be careful with centering belt tension and pulley parallelism For coupling with the load machine use a flexible coupling The feedback device encoder joined to the shaft i...

Page 11: ...y cause motor runaway and personal injury Verify that the input power is OFF before wiring Use a protection circuit to avoid connecting the main machine while the motor fan assembly is not running Perform proper grounding and noise control Make wiring length as short as possible Separate the power cables from the signal lines Do not run power cables and signal lines in the same duct or bundle Nois...

Page 12: ...fy safety then reset the alarm and resume operation Check Drive manual If momentary power loss occurs turn the power supply OFF The machine may resume operation suddenly and may result in personal injury Build an external emergency stop circuit that inmediately stops operation and shuts down power in an emergency Only authorized personnel should be permitted to disassemble or repair the equipment ...

Page 13: ...2 Mounting the gear boxes 33 Radial and axial loads 33 Coupling considerations 36 Direct coupling Considerations 36 Belt coupling Considerations 36 Gear coupling Considerations 37 Mounting a pulley or a gear to the motor shaft 37 Dimensions 39 4 INSTALLATION 49 Ventilation 51 General considerations 51 Fan connection 51 Characteristics of the fan 52 Motor connection drive 53 Connection of the SPM m...

Page 14: ...teristics of the cable for the encoder 60 5 MAINTENANCE 61 General considerations 63 Checks prior to start up 63 Checks after start up 63 Maintenance periods 63 6 SELECTION 65 Characteristics table 67 Selecting the motor and the spindle drive 69 Drive selection 69 Motor identificaction plate label 70 Sales reference 71 ...

Page 15: ...1 1 Fagor Automation S Coop SPM motor manual INTRODUCTION ...

Page 16: ......

Page 17: ...ding Its main features are Wide range of rated power Its sturdy design the use of high precision bearings special bearings and other elements make it possible to offer a power range from 2 2Kw to 37 Kw in S1 with a maximum speed of up to 9000 rpm No maintenance is required Excellent peak continuous and stall torque High reliability The protection level meets the IP54 standard and has a highly reli...

Page 18: ...board guard 2 Motor terminal board 12 Front side cover 3 Seeger 13 Electro blowing fan 4 Encoder support pin 14 Seal 5 Fan support 15 Fan terminal board guard 6 Fan Encoder module 16 Bearing 7 Rear side cover 17 Drive end side key 8 Wound stator 18 Fixing screw 9 Motor covers tie rod 19 Fixing nut 10 Encoder connector 20 Rotor unit table 1 Listing of the elements of the SPM motor ...

Page 19: ...n of the motor feedback connector fig 2 Layout of the terminal box for power and fan connection Feedback encoder connector Nr Name Terminal box for power connection Feedback encoder connector Terminal box for fan connection Note that the numbers are not printed on the motor table 2 Listing of the connections at the SPM motor 1 1 2 3 1 1 2 3 1 1 2 3 ...

Page 20: ...cage Termal protection Thermistor klixon N C 250 V 2 5 A Tripple sensor Balancing Degree S ISO 2373 SR degree upon request with the key mounted on the shaft Mounting IM 2001 B3 B5 optionally V1 V5 V3 V6 Gear box Special flange optional Electrical insulation class F 155 C 311 F Protection IP54 Noise Meets IEC 34 9 standard Storage temperature Between 20 C and 80 C 4 F 176 F Maximum ambient temperat...

Page 21: ...7 2 Fagor Automation S Coop SPM motor manual ELECTRICAL CHARACTERISTICS ...

Page 22: ......

Page 23: ...speed value Maximum permanent speed n1 It is the maximum speed allowed permanently regardless of the speed duty cycle S1 duty cycle continuous Operation with constant load long enough to stabilizate the temperature of the motor T Duration of the cycle P Power of the load Pp Lost electrical power Θ Temperature increase over ambient tempera ture Θmax Maximum temperature that the motor may reach with...

Page 24: ...dings Thermal limit Heat loss is stored in the motor and dissipated by coolings systems The motor temperature depends among other things on the duty cycle with load This critical motor temperature must never be exceeded The characteristics for continuous cycle S1 and intermittent cycle S6 40 define the outputs allowed for an ambient temperature of up to 40 C For this case the winding temperature i...

Page 25: ...esting state zero speed 0 rpm to the rated operation point rated or base speed The torque supplied by the motor is the same as the rated or nominal MN and it is constant in the whole zone Its value is obtained by multiplying the power generated by the motor which is directly proportional to the current running through its rotor until the rated operation point is reached and its corresponding turni...

Page 26: ...ere the motor reaches its maximum available voltage The torque decreases proportional a the speed increases The power remains constant Zone 3 This zone begins when the voltage at the motor terminals has reached the maxi mum voltage that the drive can provide The torque decreases with the square of the speed The power decreases as the speed increases ...

Page 27: ...re is no enough voltage to keep compensating the voltage drop at the stator impedance Therefore in general the more voltage the drive can provide the wider zone 2 constant power will be When the operating mode of a motor is in zone 3 and it does nor provide the necessary power a larger motor will have to be used or increase the voltage provided to the drive The following diagram shows these limits...

Page 28: ...y cycle These power graphs are for duty cycles S1 and S6 40 duty cycle of 10 minutes Note that the S6 appearing on the graphs shown later on will always refer to the S6 40 To determine the modular or compact spindle drive associated with each motor refer to the graphs overlapping those of the motors Formoreinformation seethesection characteristics table ofchapter6inthismanual The tables next to th...

Page 29: ...ated torque Rated current Max speed Inertia Weight PN Kw nN RPM MN Nm IN A rms nmax RPM J Kg m2 P Kg 2 2 1500 14 7 78 9000 0 0035 19 2 fig 5 Power speed graph SPM 90L SPM 90L 1 4 2 3 1 6 2000 speed rpm power kw S6 40 S1 SPM 90L 1 1000 4000 6000 8000 1 25 Drive 5 1 15 Drive S1 S6 40 1 25 Drive 1 15 Drive ...

Page 30: ...r Rated speed Rated torque Rated current Max speed Inertia Weight PN Kw nN RPM MN Nm IN A rms nmax RPM J Kg m2 P Kg 3 0 1500 19 10 13 9000 0 0044 23 8 fig 6 Power speed graph SPM 90P SPM 90P 1 4 2 3 1 6 2000 speed rpm power kw S6 40 S1 SPM 90P 1 1000 4000 6000 8000 1 25 Drive 5 1 15 Drive ...

Page 31: ... speed Rated torque Rated current Max speed Inertia Weight PN Kw nN RPM MN Nm IN A rms nmax RPM J Kg m2 P Kg 4 0 1500 25 5 13 6 9000 0 0061 35 3 fig 7 Power speed graph SPM 100LBE SPM 100LBE 1 2 1 4 3 6 5 9 7 2000 speed rpm power kw S6 40 S1 SPM 100LBE 1 1000 4000 6000 8000 1 35 Drive 8 1 25 Drive ...

Page 32: ...rrent Max speed Max speed Inertia Weight PN Kw nN RPM MN Nm IN A rms nmax RPM J Kg m2 P Kg 5 5 1500 35 0 18 6 7500 9000 0 011 45 Maximum speed when special bearings are used optional fig 8 Power speed graph SPM 112ME SPM 112ME 1 4 2 8 6 10 2000 speed rpm power kw S6 40 S1 SPM 112ME 1 1000 4000 6000 8000 1 25 Drive 1 35 Drive ...

Page 33: ...nt Max speed Max speed Inertia Weight PN Kw nN RPM MN Nm IN A rms nmax RPM J Kg m2 P Kg 7 5 1500 47 7 24 0 7500 9000 0 014 53 Maximum speed when special bearings are used optional fig 9 Power speed graph SPM 112LE SPM 112LE 1 4 2 8 6 12 10 14 2000 speed rpm power kw S6 40 S1 SPM 112LE 1 1000 4000 6000 8000 1 35 Drive 2 50 Drive ...

Page 34: ...Max speed Max speed Inertia Weight PN Kw nN RPM MN Nm IN A rms nmax RPM J Kg m2 P Kg 11 1500 70 0 33 9 7500 9000 0 022 70 Maximum speed when special bearings are used optional fig 10 Power speed graph SPM 112XE SPM 112XE 1 4 2 8 6 12 10 18 14 2000 speed rpm power kw S6 40 S1 SPM 112XE 1 1000 4000 6000 8000 2 50 Drive 16 2 75 Drive ...

Page 35: ...nt Max speed Max speed Inertia Weight PN Kw nN RPM MN Nm IN A rms nmax RPM J Kg m2 P Kg 15 1500 95 5 47 7 7500 9000 0 062 108 Maximum speed when special bearings are used optional fig 11 Power speed graph SPM 132L SPM 132L 1 10 5 20 15 25 30 2000 speed rpm power kw S6 40 S1 SPM 132L 1 1000 4000 6000 8000 2 75 Drive 3 100 Drive ...

Page 36: ...current Max speed Max speed Inertia Weight PN Kw nN RPM MN Nm IN A rms nmax RPM J Kg m2 P Kg 18 5 1500 118 56 2 7500 9000 0 07 119 Maximum speed when special bearings are used optional fig 12 Power speed graph SPM 132X SPM 132X 1 10 5 20 15 25 30 2000 speed rpm power kw S6 40 S1 SPM 132X 1 1000 4000 6000 8000 3 100 Drive ...

Page 37: ...rent Max speed Max speed Inertia Weight PN Kw nN RPM MN Nm IN A rms nmax RPM J Kg m2 P Kg 22 1500 140 62 3 7500 9000 0 07 119 Maximum speed when special bearings are used optional fig 13 Power speed graph SPM 132XL SPM 132XL 1 10 20 40 2000 speed rpm power kw S6 40 S1 SPM 132XL 1 1000 4000 6000 8000 3 100 Drive 30 3 150 Drive ...

Page 38: ...t Max speed Max speed Inertia Weight PN Kw nN RPM MN Nm IN A rms nmax RPM J Kg m2 P Kg 22 1500 140 65 5 7000 9000 0 13 158 Maximum speed when special bearings are used optional fig 14 Power speed graph SPM 160M SPM 160M 1 10 5 20 15 25 35 2000 speed rpm power kw S6 40 S1 SPM 160M 1 1000 4000 6000 8000 3 150 Drive 3 100 Drive 30 ...

Page 39: ...rent Max speed Max speed Inertia Weight PN Kw nN RPM MN Nm IN A rms nmax RPM J Kg m2 P Kg 30 1500 191 76 0 6000 9000 0 17 196 Maximum speed when special bearings are used optional fig 15 Power speed graph SPM 160L SPM 160L 0 10 20 50 2000 speed rpm power kw S6 40 S1 SPM 160L 0 1000 4000 6000 8000 3 100 Drive 3 150 Drive 30 40 ...

Page 40: ...current Max speed Max speed Inertia Weight PN Kw nN RPM MN Nm IN A rms nmax RPM J Kg m2 P Kg 37 1500 235 87 0 6500 9000 0 34 260 Maximum speed when special bearings are used optional fig 16 Power speed graph SPM 180MA SPM 180MA 0 10 20 60 2000 speed rpm power kw S6 40 S1 SPM 180MA 0 1000 4000 6000 8000 3 150 Drive 30 40 50 ...

Page 41: ...27 3 Fagor Automation S Coop SPM motor manual MECHANICAL CHARACTERISTICS ...

Page 42: ......

Page 43: ...e motors may be supplied for horizontal mounting B3 B5 or vertical type V1 V5 or V3 V6 The motor denomination indicates the type of mounting See chapter 6 section sales reference of SPM motors Foot mounting B3 Flange mounting B5 Foot mounting V5 Flange mounting V1 Foot mounting V6 Flange mounting V3 fig 1 Construction types Mounting methods ...

Page 44: ...sturdy surface If the motor suffers excessive vibrations it is often due to the weakness of the base supporting it When foot mounted the supports are located on the base of the motor itself and its dimensions and supports are standard The motor must be mounted onto a perfectly flat surface in order to avoid deforming and breaking the protections which could cause contact between the rotor and the ...

Page 45: ...nmax about 12000 hours 60 70 de nmax about 8000 hours The data and the operating hours are calculated for normal operating conditions without vibrations and with temperatures within the limits imposed by the bearing manufactures The speed nmax is to intented as the maximum limit of rotation and not as continuous operating speed which is limited to about 70 of nmax Notes On the non drive side a rig...

Page 46: ...st start up Increase the motor speed gradually from 0 to 70 of nmax in about 20 minutes Do not run the motor too long at its maximum speed Watch the temperature values and for any strange noises During the first minutes of operation a loud noise might be heard because the ball bearings are not uniformly lubricated By the end of the break in period the noise should reach its normal volume The seali...

Page 47: ... assemble it by following the manufacturer s instructions Radial and axial loads A misalignment between the motor shaft and the machine axis increases vibration at the shaft and shortens the life of the ball bearings and couplings Likewise exceeding certain radial load values may cause a similar effect on the ball bearings Con el fin de evitar estos problemas deberán seguirse las siguientes consid...

Page 48: ...ounting Drive end Non Drive end Radial load Fr N X distance mm Axial load N SPM 90L 6205 Z 6205 Z 800 25 400 SPM 90P 6206 Z 6205 Z 900 450 SPM 100LBE 6207 Z 6205 Z 1300 40 850 SPM 112ME 6209 Z 6205 Z 1600 40 1000 SPM 112LE 1800 1100 SPM 112XE SPM 132L 6209 Z 6209 Z 1800 55 1100 SPM 132X SPM 132XL SPM 160M 6310 Z 6309 Z 2300 55 1400 SPM 160L SPM 180MA 6311 Z 6311 Z 3700 55 2300 table 1 Characterist...

Page 49: ...ads fig 2 Radial force turning speed ratio Fr X Carga Load rpm 4500 3000 1500 6000 9000 7500 100 80 90 70 60 50 B3 B5 Note that when installing transmission pulleys or gearboxes any blow to the shaft reduces its useful life of beraings and may damage the encoder Therefore do not hit it for any reason Make sure that the maximum radial load values at the end of the shaft do not exceed the permitted ...

Page 50: ...y be due to poor alignment and may cause the motor shaft to break Due to the difficulty of achieving an exact and reliable coupling this type of coupling is only recommended when no transmission pulleys or other coupling devices are possible Belt coupling Considerations Make sure that the motor is mounted in parallel with the machine axis and that the center lines of the pulleys and of that of the...

Page 51: ...Otherwise it will generate some slippage See the section Belt installation To know the belt peripheral speed its transmitted power and diameter ratio etc refer to the data supplied by the belt manufacturer Always use balanced pulleys Gear coupling Considerations Make sure that the motor shaft is mounted parallel to the machine axis and that the centers of the gears are in parallel alignement engag...

Page 52: ...ile the motor is running indicates an unbalanced gear box and must be corrected Joints pulleys pinions etc must be mounted exactly and using the proper tools Never use a hammer to do this because it could damage the bearing and the accessories fig 5 Transmission gear installation Do not use a hammer Before mounting the transmission gear remove the anticorrosion paint of the motor shaft and keyway ...

Page 53: ... 15 5 0 19 ø 125 4 92 268 10 55 420 16 53 56 2 2 135 5 31 43 1 69 3 5 0 14 17 5 0 68 35 1 37 84 5 3 3 240 5 9 45 79 3 11 84 3 3 23 5 0 92 38 5 1 49 130 5 12 1 2 G 4 x 11 5 2 0 0 7 8 7 1 6 5 6 4 9 ø 89 3 5 SPM 90 L SHAFT 8 0 31 24 0 94 7 0 27 M8 19 0 75 40 1 57 50 1 97 27 1 06 160 6 3 ø Flange Centering Tolerance j6 Tolerance j6 Brake 70 2 75 ...

Page 54: ... 46 345 13 58 497 19 56 56 2 2 135 5 31 43 1 69 3 5 0 14 17 5 0 68 35 1 37 150 5 5 92 306 5 12 06 79 3 11 84 3 3 23 5 0 92 26 5 1 04 130 5 12 1 2 G 4 x 11 5 2 0 0 7 8 7 1 6 5 6 4 9 ø SPM 90 P SHAFT 8 0 31 31 1 22 7 0 27 M10 22 0 86 60 2 36 50 1 97 28 1 1 89 3 5 90 3 54 80 3 15 160 6 3 ø Flange Centering Tolerance j6 Tolerance j6 Brake 75 2 95 ...

Page 55: ...0 94 13 0 51 4 0 15 61 2 4 200 7 87 156 6 14 2 1 5 8 4 6 54 2 12 514 20 23 473 18 62 12 0 47 140 5 51 63 2 48 60 2 36 10 5 0 41 261 10 27 100 3 94 160 6 3 4 x 14 ø 100 3 94 2 5 0 9 8 4 SPM 100 LBE ø ø SHAFT 8 0 31 31 1 22 7 0 27 M10 22 0 86 60 2 36 50 1 97 28 1 1 89 3 5 Flange Centering Tolerance j6 Tolerance j6 Brake 65 2 55 ...

Page 56: ...1 96 31 1 22 60 2 36 4 0 16 70 2 75 518 20 39 477 18 78 321 12 63 140 5 5 51 2 0 ø 12 0 47 29 1 14 11 0 43 138 5 43 301 11 85 Pg21 122 4 8 224 8 82 190 7 48 180 7 08 2 1 5 8 4 6 2 5 0 9 8 4 285 11 22 112 4 41 122 4 8 112 4 41 4 x 14 ø Pg21 22 0 86 89 3 5 61 2 4 60 2 36 Flange Centering Tolerance j6 Tolerance j6 Brake 70 2 75 ...

Page 57: ... 3 15 70 2 75 41 1 61 80 3 15 4 0 16 70 2 75 588 23 15 547 21 53 391 15 39 140 5 51 101 3 97 ø 12 0 47 29 1 14 11 0 43 61 2 4 188 7 4 351 13 82 Pg21 122 4 8 224 8 82 190 7 48 180 7 08 2 1 5 8 4 6 2 5 0 9 8 4 285 11 22 112 4 41 122 4 8 112 4 41 4 x 14 ø Pg21 28 1 1 89 3 5 Flange Centering Tolerance j6 Tolerance k6 Brake 70 2 75 ...

Page 58: ...3 15 70 2 75 41 1 61 80 3 15 4 0 16 70 2 75 698 27 48 657 25 86 501 19 72 245 9 64 106 4 17 ø 12 0 47 29 1 14 11 0 43 61 2 4 293 11 53 461 18 14 Pg21 122 4 8 224 8 82 190 7 48 180 7 08 2 1 5 8 4 6 2 5 0 9 8 4 285 11 22 112 4 41 122 4 8 112 4 41 4 x 14 ø Pg21 28 1 1 89 3 5 Flange Centering Tolerance j6 Tolerance k6 Brake 70 2 75 ...

Page 59: ... 47 M16 110 4 33 100 3 93 45 1 77 36 1 41 1 GAS 1 2 GAS 156 6 14 512 20 16 40 1 57 26 1 02 14 0 55 265 10 43 72 2 83 156 6 14 321 5 12 65 264 10 39 4 0 16 338 13 3 206 8 11 3 0 0 1 1 8 1 ø 12 0 47 132 5 19 216 8 5 230 9 05 89 3 5 332 13 07 110 4 33 219 8 62 750 29 52 790 31 1 4 x 14 ø 89 3 5 ø 12 0 47 ø Tolerance k6 Flange Centering Tolerance j6 Brake 75 2 95 ...

Page 60: ...33 100 3 93 51 5 2 02 36 1 41 108 4 25 110 4 33 5 0 19 254 10 772 30 39 819 32 24 466 18 34 71 2 79 242 9 52 18 0 7 30 1 18 186 7 32 Pg29 Pg21 160 6 3 254 10 320 12 6 1 2 G ø 14 0 55 171 6 73 250 9 84 300 11 81 230 5 9 07 390 5 15 37 4 x 18 ø 3 5 0 1 3 7 8 89 3 5 ø 14 0 55 Flange Centering Tolerance h6 Tolerance k6 Brake 75 2 95 ...

Page 61: ... 100 3 93 51 5 2 02 36 1 41 108 4 25 110 4 33 5 0 19 400 15 75 918 36 14 967 38 07 612 24 09 71 2 79 388 15 27 18 0 7 30 1 18 186 7 32 Pg29 Pg21 160 6 3 254 10 320 12 6 1 2 G ø 14 0 55 171 6 73 250 9 84 300 11 81 230 5 9 07 390 5 15 37 4 x 18 ø 89 3 5 ø 14 0 55 3 5 0 1 3 7 8 Flange Centering Tolerance h6 Tolerance k6 Brake 75 2 95 ...

Page 62: ... 33 100 3 93 59 2 32 42 1 65 300 11 81 Pg36 1 2 GAS 848 33 38 537 21 14 37 1 45 16 0 63 318 12 52 184 7 24 253 9 96 100 3 94 ø 14 0 55 5 0 19 891 35 07 603 23 74 279 10 98 121 4 76 279 10 98 465 18 3 180 7 08 360 14 17 3 5 0 1 3 7 7 4 0 0 1 5 7 5 180 7 08 ø14 0 55 110 4 33 89 3 5 Flange Centering Tolerance h6 4 x 18 ø Tolerance j6 ...

Page 63: ...49 4 Fagor Automation S Coop SPM motor manual INSTALLATION ...

Page 64: ......

Page 65: ... out through a terminal box Only SPM 90 motors use a connector that is provided with the motor Maximum cable section 2 5 mm2 fig 1 on the next page shows the location of the fan on the motor The electric fan must be turned on before powering the motor and must never be stopped while the motor is on Make sure that the air going in is dry clean and cool For motors installed inside the structure of a...

Page 66: ...0 3 SPM 100LBE 220 50 60 80 0 36 SPM 112ME 220 50 60 80 0 36 SPM 112LE 220 50 60 80 0 36 SPM 112XE 220 50 60 80 0 36 SPM 132L 220 50 60 130 0 6 SPM 132X 220 50 60 130 0 6 SPM 132XL 220 50 60 130 0 6 SPM 160M 220 50 60 115 0 55 SPM 160L 220 50 60 115 0 55 SPM 180MA 220 50 60 120 0 55 table 1 Fan data for each motor model Terminal box or connector for the fan 1 3 220Vac 50 60 Hz line Blue Black Brow...

Page 67: ...o connect the motor to the drive inside the terminal box Terminal box for power connection 1 1 M 3 U MPC 4x mm2 MPC 4x mm2 2x1 V W U1 V1 W1 N C Thermal switch 150 C Start connection U1 V1 W1 Ready made cable Ready made cable DRIVE SPM MOTOR When connecting the drive module with is corresponding motors connect terminal U of the drive module with the terminal corresponding to the U1 phase of the mot...

Page 68: ...nsidered is 40 C 104 F The mains cable section must always comply with the EN 60204 1 regulation Section mm2 Max current Arms 1 5 12 2 2 5 16 5 4 23 6 29 10 40 16 53 25 67 35 83 50 104 table 2 Section I max The cables supplied by Fagor are Reference Nr of cables x section mm2 Reference Nr of cables x section mm2 MPC 4 x 1 5 MPC 4 x 1 5 2 x 1 MPC 4 x 2 5 MPC 4 x 2 5 2 x 1 MPC 4 x 4 MPC 4 x 4 2 x 1 ...

Page 69: ...10 C to 80 C 14 F 176 F Storage 30 C to 80 C 22 F 176 F Rated voltages Uo U 600 1000 Volts table 4 Mechanical characteristics of the power cable MPC 4x Rated current S1 A rms MPC 4 x 1 5 MPC 4 x 2 5 MPC 4 x 4 MPC 4 x 6 MPC 4 x 10 MPC 4 x 16 MPC 4 x 25 MPC 4 x 35 MPC 4 x 50 SPM 90L xx 1 7 8 SPM 90P xx 1 10 1 SPM 100LBE xx 1 13 8 SPM 112ME xx 1 18 6 SPM 112LE xx 1 24 0 SPM 112XE xx 1 33 9 SPM 132L x...

Page 70: ...ncos TM encoder With Sincoder TM encoder Both types of encoder Sincos TM or Sincoder TM use this connector The cable with connectors needed to connect the encoder with the drive module is the one referred to as EEC or EEC SP and is supplied by Fagor See sections Encoder connection EEC cable and EEC SP cable fig 4 shows the encoder feedback signals and the angular position of the rotor given by θ f...

Page 71: ...V 5 SIN 11 6 REFSIN 12 8 Vdc fig 5 Pinout of the encoder connector E0C 12 REFCOS Reference level for the cosine signal 2 5 Vdc 485 RS 485 type serial line transmission signal TEMP Thermistor TEMP SIN 1 Vpp sinusoidal signal generated by the encoder REFSIN Reference level for the sine signal 2 5 Vdc 485 RS 485 type serial line transmission signal COS 1 Vpp cosinusoidal signal generated by the encod...

Page 72: ...n Note that the wires of I and II type cables have different colors i fig 7 EEC SP cable to connect the encoder to the drive Twisted pair cable with shielded pairs I type cable 9 1 26 19 HD Sub D M26 Blue Black Green Brown Grey Purple White Red Ready Made Cable EEC SP 5 10 15 20 25 30 35 40 45 50 Length in meters including connectors 10 2 6 5 1 8 3 4 12 REFCOS SIN REFSIN 485 485 GND TEMP TEMP 8V C...

Page 73: ...S SIN REFSIN 485 485 GND TEMP TEMP 8V COS 7 20 19 11 2 10 1 21 22 26 25 23 Yellow Brown Blue 9 Cable 3x2x0 14 2x0 14 2x0 5 Signal Pin Pin CHASSIS E0C 12 1 2 3 4 11 10 12 7 8 6 5 9 Front View Front View to DRIVE X4 to MOTOR 0 5 mm2 0 5 mm2 Shielded by pairs of cables and overall shield All the shields of the twisted pairs must be connected to each other and to the common pin of Chassis only at the ...

Page 74: ... EEC cable Type Shielded and shielded twisted pairs Outside diameter 8 5 mm Flexibility High Special for servo drive systems with minimum bending radius at work of 12 times its diameter 100 mm Cover PUR Polyurethane resistant to the chemical agents used in machine tools Temperature Work 0 C to 80 C 32 F 176 F Storage 40 C to 80 C 40 F 176 F Operating voltage U 250 V table 7 Mechanical characterist...

Page 75: ...61 5 Fagor Automation S Coop SPM motor manual MAINTENANCE ...

Page 76: ......

Page 77: ...h for possible vibration in the motor and transmission gears Check the voltage at the power supply and the current consumption against the values indicated by the characteristics plate Verify that the maximum consumption of the drive under all load and speed conditions are within the values indicated by the characteristics plate Maintenance periods First inspection First inspection in normal cases...

Page 78: ...to refer to the bearing manufacturer s catalog Replacement of the bearings The bearings must be replaced before 20 000 hours of operation To replace them follow the instructions described in the next section Note that the type of bearing is shown in the section Bearing characteristics in chapter 3 Always use the same lubricant for the bearings or one with equivalent specifications Do not add too m...

Page 79: ...6 65 Fagor Automation S Coop SPM motor manual SELECTION ...

Page 80: ......

Page 81: ...SPM 112XE XX XXXXX 1 70 0 11 0 16 0 SPD 2 75 SCD 2 75 SPM 132L XX XXXXX 1 95 5 15 0 22 0 SPD 3 100 SPM 132X XX XXXXX 1 118 0 18 5 26 0 SPD 3 100 SPM 132XL XX XXXXX 1 140 0 22 0 28 0 SPD 3 150 SPM 160M XX XXXXX 1 140 0 22 0 33 0 SPD 3 150 SPM 160L XX XXXXX 0 191 0 30 0 45 0 SPD 3 150 SPM 180 MA XX XXXXX 0 235 0 37 0 55 0 SPD 3 150 The maximum power in S6 40 will be 43 3 kW SPM 160L and 45 kW SPM 18...

Page 82: ... 1300 0 1700 0 3400 Rated current I N A rms 7 78 10 13 13 6 18 6 24 0 33 9 47 7 56 2 62 3 65 5 76 0 87 0 Rated torque M N Nm 14 0 19 0 25 5 35 0 47 7 70 0 95 5 118 0 140 0 140 0 191 0 235 0 Rated speed n N RPM 1500 1500 1500 1500 1500 1500 1000 1500 1500 1000 1500 1000 Rated power P N kW 2 2 3 0 4 0 5 5 7 5 11 0 15 0 18 5 22 0 22 0 30 0 37 0 Motor model Reference SPM 90L XX XXXXX 1 SPM 90P XX XXXX...

Page 83: ...etermine the necessary torque to be applied on to the load according to its characteristics as well as the adjusted accelerations and decelerations A procedure to determine the power required from the motor is According to the request load establish the value of the required rated power continuous instant and periodic Increase the value of the required power taking into account the efficiency of p...

Page 84: ...r in S1 S6 40 5 Number of phases 6 Motor model reference 7 Year of manufacturing date 8 Stator winding resistance between phases 9 Degree of protection of the motor 10 Insulation class 11 Rated base speed maximum 12 Slip speed 13 Stator dispersion inductance between phases 14 Level of vibration 15 Encoder type 16 Magnetizing current 17 Fan model reference 18 Nr of phases of the fan 19 Degree of pr...

Page 85: ...M MOUNTING 0 B3 B5 Horizontal standard 1 V1 V5 Vertical downward 2 V3 V6 Vertical upward FLANGE AND SHAFT 0 Standard 1 Protection Seal 2 Flange for mounting on ZF boxes BALANCING GRADE 0 S standard balancing grade 1 SR balancing grade BRAKE OPTION 0 Without brake BEARINGS 0 Standard 1 Special high speed SPINDLE MOTORS SPM xx 1 E1 Encoder SincoderTM 3 Without keyway 4 9 Special flange or shaft MOTO...

Page 86: ...Fagor Automation S Coop SPM motor manual 72 ...

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