Factory Cat GTR Operating Instructions Manual Download Page 31 | Manualshive

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FC-RIDERS-v2-OP-EN v22.235

- 31 -

33 Gal. ( 124 l ) / < 130°F / 54°C

33 Gal. ( 124 l ) / < 130°F / 54°C

ON

OPERATION - SCRUBBING

3

1

See page 7 for military grade controls

See page 7 for Legacy controls

See page 10 for Touch Screen Controls

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Summary of Contents for GTR

Page 1: ... Series Model R P S Corporation Phone 1 800 634 4060 P O Box 368 Fax 1 866 901 3335 Racine Wisconsin 53401 2021 Version 2 0 www factorycat com 1711 South Street Racine WI 53404 USA 1 262 681 3583 v22 235 2022 RPS Corporation All Rights Reserved FC RIDER V2 1 OP EN Models Pilot 26 28 Disk 25 29 Cylindrical 24 28 ORBITAL GTX 26 30 Disk 25 29 33 Cylindrical 28 32 ORBITAL GTR 30 34 36 Disk 29 33 37 Cy...

Page 2: ... provide excellent performance but the best results will be obtained at the most minimum costs if The machine is regularly maintained per the Authorized Local Distributor The machine is operated with reasonable care and caution The machine is maintained with manufacturer supplied parts LOCATE SERIAL NUMBER The serial number of your machine is located on the lower half of the steering column of the...

Page 3: ...ional 18 ZerO3 Controls Optional 19 Manager Lock Outs 20 Headlights Work lights Optional 21 Side Broom System Optional 22 Legacy Econ Switch 23 Battery Setup 24 Remove Squeegee 25 Adjust Side Squeegee 26 Adjust Squeegee 27 Transportation Forward 28 Transportation Reverse 29 Fill Solution Tank 30 Operation Scrubbing 31 Draining Recovery Tank 32 Draining Solution Tank 33 Flushing Recovery Tank 34 Cl...

Page 4: ...nd authorized to do so by your RPS Authorized Local Distributor Unless you have read and understood this Operator s Manual On surfaces with greater than an 2 3 49 grade On Loading Docks WHEN OPERATING THIS MACHINE Remove loose objects from the floor that could be projected from the rotating Brushes Keep your hands and feet away from the rotating Brushes Do not operate this machine where flammable ...

Page 5: ...Do not remove paint over or destroy warning decals If warning decals become damaged call 1 262 681 3583 for free replacements WARNING Dress safely Do not wear a neck tie scarf or any loose or dangling clothing while operating this machine Loose or dangling clothing or neck wear can tangle in rotating parts causing serious injury or death WARNING Always turn off this machine before leaving it unatt...

Page 6: ...n your equipment If you have questions about these labels ask your supervisor These images indicate where on the Safety Labels are located If ever the labels become illegible worn off or torn promptly report it to your supervisor and replace it SAFETY LABELS DANGER ...

Page 7: ...1 1 1 Key Switch On I Off O 2 Reverse Switch 3 Vac Switch 4 Solution Switch 5 Scrubdeck Switch 6 Down pressure Switch 7 Full Recovery Tank Light 8 Empty Recovery Tank Light 9 ZerO3 Light 10 Vac Clog Light 11 Military Battery Gauge Hour Meter Combo 12 Military Down Pressure Gauge 13 Legacy LCD Screen 14 Legacy Quick Start Button 15 Status Indicator Light Touch Screen Touch Screen Legacy Legacy Mili...

Page 8: ...aker 15 Solution Valve Circuit Breaker 16 Full Recovery Tank Indicator Light 17 Empty Solution Tank Indicator Light 18 Zero3 Indicator Light 19 Vac Indicator Light 20 Solution Control Lever 21 Hour Meter Button 22 Dual Manager Lockout Solution Downpressure 23 ECON switch Max locked Min unlocked 24 Status Indicator Light 25 Keyswitch Military Grade EX Military Grade Pro CRZ Touch Screen EX Touch Sc...

Page 9: ...solution flow is ON 6 VACUUM ON Indicates the Vacuum is ON 7 KEY SWITCH HOUR METER Indicates total hours the machine has had keyswitch ON 8 TRANSPORT HOUR METER Indicates total hours the drive system has been in operation 9 SCRUB BRUSH HOUR METER Indicates total hours the brush motors have been in operation 10 VACUUM HOUR METER Indicates total hours the vacuum motor has been used 11 DIAGNOSTIC COD...

Page 10: ...level of downpressure that is being applied to the floor surface 1 low 4 high 6 BATTERY GAUGE Indicates the level of battery charge available and volt meter 7 SUDS Onboard Chemical Dilution indicator 8 ACTIVE VOLT AMP DRAW Indicates the live DC Volts under battery gauge and Amp draw under systems when machine is running 9 AMP VAC CURRENT Indicates Vac power consumption 10 TRANSPORT INDICATION Gree...

Page 11: ...ve Inactive Reverse Transport Motor Working Active Inactive Solution Flow Working Active Inactive Vacuum Motor Working Active Inactive Solution Setting 0 1 2 3 4 Down Pressure Setting 1 2 3 4 Mode Selection Transport Only Single Scrub Double Scrub Vacuum Only Scrub Deck Motor s Working Active Inactive Suds 250 1 Dilution 125 1 Dilution Inactive SUDS SUDS SUDS ...

Page 12: ... Zone 3 locked out by the indicator lock icon Figure 3 shows Zone 1 Light Duty Factory Configuration Water 1 Downpressure 2 Drive Speed 70 Vac Motor 80 Figure 3 shows Zone 2 Daily Factory Configuration Water 2 Downpressure 3 Drive Speed 90 Vac Motor 90 Figure 3 shows Zone 3 Heavy Duty Factory Configuration Water 3 Downpressure 4 Drive Speed 100 Vac Motor 100 TOUCH SCREEN ZONE OPERATION OPTIONAL 3 ...

Page 13: ...pressure setting scrubbing speed and vacuum power Alternatively you can lock the Zone out from this screen to prohibit operator use Once any of the 3 Zones is locked the remaining zones are no lon ger adjustable either by the operator To alter the name of a Zone simply click on the black name box and a full keyboard will appear as Figure 4 shows Enter new name and save your work with the Green sav...

Page 14: ...the solution flow is ON 6 VACUUM ON Indicates the Vacuum is ON 7 KEY SWITCH HOUR METER Indicates total hours the machine has had keyswitch ON 8 TRANSPORT HOUR METER Indicates total hours the drive system has been in operation 9 SCRUB BRUSH HOUR METER Indicates total hours the brush motors have been in operation 10 VACUUM HOUR METER Indicates total hours the vacuum motor has been used 11 DIAGNOSTIC...

Page 15: ...FC RIDERS V2 OP EN v22 235 15 1 2 3 EMERGENCY STOP STEERING COL CONTROLS 2 3 1 ...

Page 16: ...ue hose Indicates service required 19 VAC BOX UNLOADER Unloader valve for the Yellow Vac Box Water present in the Yellow Vac Box will drain when vacuum is off 20 SOLUTION FILTER Standard Solution Feed Filter for scrubdeck 21 SUDS DRAIN Drain detergent from Suds reservoir 22 ZERO3 FILTER Optional ZerO3 O3 Ozone System Solution Filter 23 BATTERY DRAIN Drain any fluid from Poly Battery Box ...

Page 17: ...FC RIDERS V2 OP EN v22 235 17 25 SPRAY JET CONTROLS OPTIONAL 24 ...

Page 18: ...S V2 OP EN v22 235 SUDS SUDS SUDS Touch Screen View I OFF Touch Screen View 250 1 Touch Screen View 125 1 SUDS CONTROLS OPTIONAL 250 1 0 5oz gal 4ml 1L Single Dose 125 1 1oz gal 8ml 1L Double Dose Legacy View O OFF ...

Page 19: ...FC RIDERS V2 OP EN v22 235 19 ZerO3 CONTROLS OPTIONAL Turn regular solution OFF when using ZerO3 Aqueous Ozone Legacy Only Indiactor Light O OFF Indicator Light I ON ...

Page 20: ... 20 FC RIDERS V2 OP EN v22 235 MANAGER LOCK OUTS CONTROLLING MANAGER LOCK OUTS When the key is in the LOCKED position keys can be removed and Solution OR Down pressure cannot be adjusted UNLOCKED LOCKED ...

Page 21: ...FC RIDERS V2 OP EN v22 235 21 HEADLIGHTS WORK LIGHTS OPTIONAL OFF OFF HEADLIGHTS REAR WORK LIGHTS ON HEADLIGHTS REAR WORK LIGHTS ON HEADLIGHTS ON HEADLIGHTS ON ...

Page 22: ... 22 FC RIDERS V2 OP EN v22 235 SIDE BROOM SYSTEM OPTIONAL ON ON OFF OFF ...

Page 23: ...FC RIDERS V2 OP EN v22 235 23 LEGACY ECON SWITCH RPM 100 100 80 80 100 RPM 80 RPM 100 RPM 80 RPM 100 RPM 80 RPM 100 RPM 80 RPM 80 100 ...

Page 24: ...sulfuric acid which causes burns to skin If battery acid contacts clothing or skin rinse the effected area with cold water immediately If battery acid gets on your face or in your eyes flush the area immediately with cold water and seek medical attention Torque Settings 8 12 ft lbs 10 8 16 3 Newton meters 36 VDC BATTERY SETUP 5 3 NOTICE Batteries are a possible environmental hazard Consult your Ba...

Page 25: ...FC RIDERS V2 OP EN v22 235 25 REMOVE SQUEEGEE 3 4 A B B C 1 2 2 1 ...

Page 26: ... 26 FC RIDERS V2 OP EN v22 235 ADJUST SIDE SQUEEGEE 5 5 ...

Page 27: ...FC RIDERS V2 OP EN v22 235 27 ADJUST SQUEEGEE 1 2 2 1 RH LH 5 16 5 16 9 16 9 16 9 16 1 2 1 2 ...

Page 28: ... 28 FC RIDERS V2 OP EN v22 235 TRANSPORTATION FORWARD 2 ON 1 0 3 3mph 0 5 3 kph ...

Page 29: ...FC RIDERS V2 OP EN v22 235 29 TRANSPORTATION REVERSE ON 1 2 0 1 6mph 0 2 6 kph ...

Page 30: ...MACHINE USE APPROVED DETERGENTS ONLY WATER TEMPERATURE MUST NOT EXCEED 130 F 54 C DO NOT USE HIGH PERCENTAGE BLEACH MIXTURE REFER TO MANUAL OR CALL 011 262 681 3583 DANGER EXPLOSION RISK FLAMMABLE MATERIALS CAN CAUSE AN EXPLOSION OR FIRE DO NOT USE FLAM MABLE MATERIALS IN TANK OR PICK UP ...

Page 31: ...DERS V2 OP EN v22 235 31 33 Gal 124 l 130 F 54 C 33 Gal 124 l 130 F 54 C ON OPERATION SCRUBBING 3 1 See page 7 for military grade controls See page 7 for Legacy controls See page 10 for Touch Screen Controls ...

Page 32: ... 32 FC RIDERS V2 OP EN v22 235 DRAINING RECOVERY TANK WASTE WATER DRAINS ONLY WASTE WATER DRAINS ONLY 1 2 3 NOTICE Drain clean Solution dirty Recovery solution into APPROVED drains ...

Page 33: ...FC RIDERS V2 OP EN v22 235 33 DRAINING SOLUTION TANK WASTE WATER DRAINS ONLY WASTE WATER DRAINS ONLY 1 2 3 NOTICE Drain clean Solution dirty Recovery solution into APPROVED drains ...

Page 34: ... 34 FC RIDERS V2 OP EN v22 235 FLUSHING RECOVERY TANK 1 2 2 ...

Page 35: ...FC RIDERS V2 OP EN v22 235 35 CLEAN DRAIN SAVER VAC SYSTEM 2 3 1 ...

Page 36: ... 36 FC RIDERS V2 OP EN v22 235 CLEAN CYLINDRICAL HOPPER 2 3 4 1 ...

Page 37: ...FC RIDERS V2 OP EN v22 235 37 REMOVE DISK BRUSHES 2 1 Replace brush when fibers reach 1 4 inch in length Rotate after 25 hrs R PS PA RT S G ENUINE OEM R PS PA RT S G ENUINE OEM ...

Page 38: ... 38 FC RIDERS V2 OP EN v22 235 REMOVE CYLINDRICAL BRUSHES Rotate after 25 hrs 3 4 2 Replace brush when fibers reach 1 4 inch in length 1 R PS PA RT S G ENUINE OEM ...

Page 39: ...not park this machine on ramps or slopes Always park this machine on a level hard surface Do not operate this machine outdoors or on uneven surfaces WARNING Understand the dynamic braking system before you operate the machine on ramps Machine may coast 1 2 ...

Page 40: ...UT Pilot 36VDC 25A GTX 36VDC 25A 35A GTR 36VDC 35A Please refer to OEM Charger Operating Instructions for more information BATTERY CHARGERS Onboard AGM International Chargers AC Power 80 270VAC 50 60Hz DC Power OUT 36VDC 33A Please refer to OEM Charger Operating Instructions for more information ...

Page 41: ...cuit Open The controller is not seeing continuity on the vacuum motor circuit This can be caused by the wiring to the scrub brush motor s corroded connections or a faulty motor 7701 7703 Vacuum Motor Circuit Over Current The vacuum motor output is exceeding its limit This can be caused by a faulty vacuum motor s or damaged vacuum motor wiring 1E03 Charger Seat Switch Charger is plugged in or opera...

Page 42: ...r and water suds are disabled TRAIL_TIME_OUT 56 SOLENOID_WELDED_OTHER 57 SOLENOID_CLOSE_LIM IT_WARNING 58 Squeegee motor stalled SQUEE_STALLED_MOTOR 59 soft An energized squeegee actuator is not moving The squeegee actuator is disabled Deck actuator stalled BRU_DECK_STALLED_MOTOR 60 soft An energized deck actuator is not rotating Brush deck actuator and water suds are disabled PRECHARGE_FAILURE_OT...

Page 43: ...harge battery Overheat CPU THERMAL_CUTBACK_MCU 16 hard The microcontroller hardware has had an over temperature failure The controller is switched off Keyswitch off wait ten minutes keyswitch on If problem persists change control board PRECHARGE_FAILURE_TRA 17 Transport idle current fault TRACT_LEFT_NULL_ERROR 18 hard An abnormally high idle current has been detected in the trans port motor operat...

Page 44: ...ircuit detected in brush motor BRUSH_OPEN_CIRCUIT 36 soft An electrically open condition has been detected in the brush motor circuit Brush deck actuator and water suds are disabled REGEN_CURRENT_EXCEEDED 37 LEFT_DRAIN_FAULT 38 RIGHT_DRAIN_FAULT 39 Transport motor current over hardware limit LEFT_SOFTWARE_OV 40 hard The transport motor current has exceed the absolute hardware limit The machine is ...

Page 45: ...e controller The motor has a short circuit to a battery connection Contact your service agent The battery charge level has fallen below the Battery Lockout Level and the controller is inhibiting certain machine functions Charge the battery Not Used The controller is being inhibited from driving this may be because the battery charger is connected A throttle fault is indicated Make sure that the th...

Page 46: ... BATTERY 3 HYDROMETER BATTERY 3 ELECTROLYTE CLARITY Clear Cloudy Particulate Dark BATTERY 3 WATER LEVEL Overfilled Full Low Dry BATTERY 4 HYDROMETER BATTERY 4 ELECTROLYTE CLARITY Clear Cloudy Particulate Dark BATTERY 4 WATER LEVEL Overfilled Full Low Dry BATTERY 5 HYDROMETER BATTERY 5 ELECTROLYTE CLARITY Clear Cloudy Particulate Dark BATTERY 5 WATER LEVEL Overfilled Full Low Dry BATTERY 6 HYDROMET...

Page 47: ...CH OF SCRUBDECK MUST BE LEVEL PITCH OF EDGE ORBITZ DECK MUST BE LEVEL FOOTPEDAL PARKING BRAKE BACK UP ALARM REVERSE ONLY CLEAN AND OR LUBRICATE IN SPEC REPAIR PROBLEM SOLUTION TANK CONDITION SQUEEGEE PIVOT POINTS KNOBS SOLUTION FILTER CLEANING SCRUB DECK LINKAGE STEERING CHAIN VISUALLY INSPECT IN SPEC REPAIR PROBLEM SOLUTION TANK CONDITION RECOVERY TANK GASKET CONDITION DRAIN SAVER VACUUM FLOATS S...

Page 48: ...BLANK THIS PAGE WAS INTENTIONALLY LEFT BLANK ...

Page 49: ...BLANK THIS PAGE WAS INTENTIONALLY LEFT BLANK ...

Page 50: ... RPS Corporation 2022 1711 South Street Racine WI 53404 www tomcatequip com 262 681 4060 ...

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