Factory Cat 48 Series Page 22 Operator And Parts Manual Download | Manualshive

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PAGE 19

PROBLEM

POOR DUST CONTROL

POOR SWEEPING QUALITY

MAIN BROOM NOISY

REAR TIRES NOISY

POOR TRACTION

SHORT RUN TIME

CAUSE

FILTER CLOGGED
HOPPER NOT CLOSED TIGHTLY

HOPPER GASKET FAULTY
HOPPER FULL
FAULTY VACCUM FAN
BATTERY CHARGE IS LOW
WET SEEP BY-PASS DOOR IS OPEN

MAIN BROOM WORN OUT
DEBRIS STUCK TO MAIN BROOM
BROKEN MAIN BROOM BELT
BROKEN MOTOR TO JACKSHAFT BELT
MAIN BROOM BELT FELL OFF
MOTOR TO JACK SHAFT BELT FELL OFF
BATTERY CHARGE IS LOW
BROOM HAS FLAT SPOT AND HAS
"BROOM BOUNCE"

DEBRIS STUCK IN MAIN BROOM
MAIN BROOM OUT OF ROUND
DEBRI STUCK IN MAIN BROOM BELT

BEARINGS DRY
FAULTY HUBS

EXCESSIVE MAIN BROOM PRESSURE
WORN DRIVE TIRES

BATTERIES RUN DOWN
BATTERIES STILL DOWN
BATTERIES LOW ON WATER

BATTERIES OVER CYCLED

SOLUTION

TURN ON FILTER BEATER
ADJUST SCREW ON HOPPER CLAMP
TO TIGHTEN SEAL
CONTACT LOCAL SERVICING DEALER
REMOVE DEBRIS
CONTACT LOCAL SERVICING DEALER
CHARGE BATTERIES OVER NIGHT
CLOSE BY-PASS DOOR.

REPLACE MAIN BROOM
REMOVE DEBRIS
REPLACE BELT
REPLACE BELT
PUT BELT BACK ON
PUT BELT BACK ON
CHARGE BATTERIES OVER NIGHT
REPLACE BROOM.

REMOVE DEBRIS
REPLACE MAIN BROOM
REMOVE DEBRIS

GREASE BEARINGS
CONTACT LOCAL SERVICING DEALER

REDUCE PRESSURE WITH SWITCH
CONTACT LOCAL SERVICING DEALER

CHARGE BATTERIES TWICE
CONTACT LOCAL SERVICING DEALER
FILL WITH DISTILLED WATER TO 3/4"
ABOVE THE LEAD PLATES
CONTACT LOCAL SERVICING DEALER

TROUBLE SHOOTING

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Summary of Contents for 48 Series

Page 1: ...A www factorycat com Operator and Parts Manual R P S Corporation Phone 1 800 634 4060 P O Box 368 Fax 1 866 901 3335 Racine Wisconsin 53401 C ACTORY 48 Rider Sweeper 48 SERIES ...

Page 2: ...Mid Central Corporation Phone 1 800 450 9824 P O Box 241 Fax 1 866 632 6961 Racine Wisconsin 53401 www tomcatequip com Operator and Parts Manual 4700 Rider Sweeper 4700 SERIES ...

Page 3: ...HE DUST CONTROL ON THE FACTORY CAT 48 IS THE INDUSTRY LEADER OUR EXCLUSIVE BAGHOUSE STYLE FILTER ENABLES THE MACHINE TO SWEEP THROUGH AN 80 POUND BAG OF CEMENT POWDER AND NOT BLOW DUST THE FILTER S HIGH CAPACITY DESIGN IS SIMILAR TO THE DUST COLLECTION SYSTEM ON STREETSWEEPERS NOT VACUUM CLEANERS OUR 250 CFM FAN MOVES HIGH VOLUMES OF AIR BUT AT A LOWER VELOCITY THIS ALLOWS EXCELLENT DUST CONTROL E...

Page 4: ... AT ALL TIMES THIS OPERATORS AND PARTS MANUAL COVERS ALL THE DFACTORY CAT 48 SERIES RIDER SWEEPERS YOU MAY FIND DESCRIPTIONS AND FEATURES THAT ARE NOT ON YOUR PARTICULAR MODEL THE INFORMATION AND SPECIFICATION INCLUDED IN THIS PUBLICATION WERE IN EFFECT AT THE TIME OF PRINTING R P S CORPORATION RESERVES THE RIGHT TO MAKE CHANGES WITHOUT NOTICE INCURRING ANY OBLIGATION TO REGISTER FOR WARRANTY FAX ...

Page 5: ..._____________________ 4 ______________________________________ 2 ______________________________________ 5 ______________________________________ 3 ______________________________________ 6 ______________________________________ BRUSHES _____________________________________________ BROOM _______________________________ SOAP ________________________________________________ BUYER S REPRESENTAVE HAS 1 ...

Page 6: ...TRUCTION DIMENSIONS CHASSIS CONSTRUCTION REAR WHEELS FRONT WHEEL SIZE L X W X H WEIGHT WITHOUT BATTERIES WEIGHT WITH BATTERIES SWEEPING SYSTEM SWEEPING METHOD MAIN BROOM DIAMETER MAIN BROOM LENGTH MAIN BROOM MOTOR HORSEPOWER MAIN BROOM SPEED MAIN BROOM SUSPENSION SIDE BROOM SIZE SIDE BROOM POWER SIDE BROOM SPEED HOPPER CAPACITY HOPPER MATERIAL FILTERING SYSTEM FILTER MATERIAL FILTER RATING SIZE VA...

Page 7: ... STEEL POLY AND STEEL SIDE BROOM QUANTITY REQUIRED POLY NYLON POLY AND STEEL FLAPS KITS HOPPER FLAP 1 8 INCH 1 16 INCH 1 32 INCH DOUBLE FIBER VEE BROOM USED MORE FOR CARPETED FLOORS SPIRAL BROOM DOES NOT SWEEP AS WELL AS VEE BROOM WE RECOMMEND YOU USE OUR BROOMS THEY ARE MADE FOR YOUR MACHINE OUR BRAND OF BROOMS HAS A PRECISION PLASTIC CORE THAT IS CAREFULLY BALANCED AND HAS MACHINED INSERT POINTS...

Page 8: ...U MUST USE YOUR OWN GOOD JUDGEMENT THIS IS INTENDED FOR COMMERCIAL USE IT IS DESIGNED TO BE USED ON HARD FLOORS IN AN INDOOR ENVIRONMENT WITH THE RECOMMENDED BRUSHES 1 DO NOT OPERATE UNIT UNLESS TRAINED AND AUTHORIZED UNLESS OPERATOR MANUAL IS READ AND UNDERSTOOD IF UNIT IS NOT PROPER CONDITION 2 WHEN OPERATING UNIT KEEP HANDS AND FEET AWAY FROM REVOLVING SIDE BROOMS DO NOT OPERATE MACHINE WHERE F...

Page 9: ...OR DOWN THE RAMP NEVER DRIVE ACROSS THE INCLINE DO NOT BACK DOWN OR TURN ON RAMPS WARNING ALWAYS USE THE CHARGER PROVIDED BY THE MAUFACTURER TO CHARGE THE MACHINE IT IS AN AUTOMATIC CHARGER SPECIFICALLY DESIGNED TO CHARGE AT THE APPROPRIATE RATE IF YOU MUST USE A DIFFERENT CHARGER DISCONNECT THE BATTERIES BEFORE CHARGING THIS WILL PRVENT DAMAGE TO THE ELECTRONIC SPEED CONTROLLER WARNING UNDERSTAND...

Page 10: ...MACHINE CONTROLS AND FEATURES PAGE 7 15 15 6 8 3 8 1 2 5 10 9 11 12 13 17 22 21 19 18 27 26 33 34 32 30 31 29 28 35 25 FIGURE 1 FIGURE 3 FIGURE 5 FIGURE 6 FIGURE 7 FIGURE 4 FIGURE 2 ...

Page 11: ...TO HOPPER 17 BROOM ACCESS PANEL PROVIDES EASY ACCESS TO MAIN BROOM FIGURE 5 18 CHARGER RECHARGES BATTERIES FOR FUTURE USE 19 CHARGER HOOK UP PLUGS INTO PACK TO CHARGE UNIT 20 BATTERIES PROVIDE POWER TO RUN MACHINE 21 BATTERY DISCONNECT BREAKS POWER FROM BATTERIES TO MACHINE 22 CENTRAL COMMAND BRAIN BOX OF THE MACHINE 23 BACK UP ALARM SOUNDS WHEN MACHINE IS IN REVERSE 24 MAIN BROOM FAN MOTOR PROVID...

Page 12: ...LL MACHINE OFF OF THE BASE NOTIFY THE CARRIER IMMEDIATELY IF CONCEALED DAMAGE IS DISCOVERED CONNECTING BATTERIES YOUR MACHINE IS EQUIPPED WITH TWO OR FOUR 12 VOLT DEEP CYCLE 185 AMP HOURS BATTERIES WHICH FORM A 24 VOLT SYSTEM 1 TURN ALL SWITCHES TO THE OFF POSITION AND REMOVE KEY 2 OPEN REAR HOOD TO ACCESS THE BATTERY COMPARTMENT 3 BOTH OF THE TWO BATTERY CABLES ARE CONNECTED TO THE BATTERIES LOCA...

Page 13: ...ELY ON SEE FIGURE 13 4 WHEN THE MAIN BROOM COMPLETLY INSTALLED REPLACE THE IDLER ARM AND THE FASTENERS THE ARM SHOULD GO ON EASILY AND METAL TO METAL IF THERE IS ANY GAPS LEFT BEFORE TIGHTENING IT HAS NOT BEEN INSTALLED PROPERLY SEE FIGURE 14 NOTE SELECT THE BROOM FIBER THAT BEST MEETS YOUR CLEANING APPLICATION CONSULT YOUR LOCAL CEALER FOR ASSISTANCE SEE BRUSH TYPES ON PAGE 4 WARNING IF THE BROOM...

Page 14: ...EFORE USING SEE FIGURE 15 4 CHECK CONDITION OF SIDE BROOMS AND MAKE SURE THEY LIFTS AND LOWER CORRECTLY 5 CHECK THE SIDE BROOMS TO SEE IF THEY ARE AT THE CORRECT SETTING FOR SWEEPING SEE FIGURE 17 6 CLEAN THE FILTER BY PRESSING THE SHAKER SWITCH FOR ABOUT 10 SECONDS SEE FIGURE 18 7 PRESS THE HOPPER LATCH ON THE LEFT SIDE OF THE MACHINE REMOVE THE HOPPER FROM THE MACHINE SEE FIGURE 19 8 EMPTY THE H...

Page 15: ...S THEY ARE THERE TO HELP YOU CLEAN MORE EFFICIENTLY BY LETTING YOU KNOW THE STATUS OF THAT PARTICULAR SYSTEM AT A GLANCE IF YOUR BATTERY GAUGE IS READING LOW YOU MUST STOP IMMEDIATELY AND RECHARGE RUNNING THE BATTERY DEAD WILL RESULT IN DAMAGE TO THE BATTERIES 9 KEEPING THE EXTERIOR APPERANCE OF THE MACHINE IN GOOD CONDITION WILL GENERALLY ENCOURAGE OTHERS TO TREAT THE MACHINE WITH MORE CARE 10 WH...

Page 16: ...IES SEE FIG 24 CAUTION ALWAYS WEAR EYE PROTECTION WHEN BATTERIES ARE EXPOSED 4 CHECK THE WATER LEVEL IN EACH BATTERY DO NOT CHARGE THE MACHINE UNLESS THE WATER IS SLIGHTLY HIGHER THAN THE PLATES IF NEEDED ADD ENOUGH DISTILLED WATER TO JUST SLIGHTLY COVER THE PLATES DO NOT OVER FILL BATTERIES CAN OVERFLOW DURING CHARGING REPLACE CAPS BEFORE CHARGING 5 PLUG THE CHARGER POWER CORD INTO A GROUNDED WAL...

Page 17: ...USE BROOM BOUNCE AND BAD SWEEPING MAINTENANCE DAILY MAINTENANCE 1 CLEAN THE FILTER WITH THE SHAKER SWITCH FOR 20 SECONDS 2 REMOVE AND CLEAN DEBRIS FROM THE HOPPER AND RINCE OUT IF NECESSARY 3 CHARGE THE MACHINE WITH THE HOOD OPEN TO ALLOW THE BATTERIES TO VENTILATE PROPERLY 4 REPORT ANY DAMAGE TO A SUPERVISOR 5 WIPE DOWN MACHINE IF NEEDED USE A NONABRASIVE NON SOLVENT CLEANER OR A CLEAN DAMP CLOTH...

Page 18: ..._________ ___________________________________ SWEEPING POWER _____________ ___________________________________ VACUUM POWER _____________ ___________________________________ CONTROLS _____________ ___________________________________ GAUGES AND CONTROLS _____________ ___________________________________ CHECK WHEEL TRACKTION _____________ ___________________________________ GREASE FRONT WHEEL ______...

Page 19: ..._________ ___________________________________ SWEEPING POWER _____________ ___________________________________ VACUUM POWER _____________ ___________________________________ CONTROLS _____________ ___________________________________ GAUGES AND CONTROLS _____________ ___________________________________ CHECK WHEEL TRACKTION _____________ ___________________________________ GREASE FRONT WHEEL ______...

Page 20: ..._________ ___________________________________ SWEEPING POWER _____________ ___________________________________ VACUUM POWER _____________ ___________________________________ CONTROLS _____________ ___________________________________ GAUGES AND CONTROLS _____________ ___________________________________ CHECK WHEEL TRACKTION _____________ ___________________________________ GREASE FRONT WHEEL ______...

Page 21: ...MOTOR CARBON BRUSHES WORN FAULTY SPEED CONTROLLER OR WIRES FAULTY POTENTIOMETER LOOSE WIRES SOLUTION CONTACT LOCAL SERVICING DEALER SEE CHARGING BATTERIES REPLACE BATTERY TIGHTEN LOOSE CABLE WAIT 5 MINUTES FOR AUTO RESET DETERMINE CAUSE AND CORRECT PUT BRUSH DECK DOWN ENGAGE FOOT PEDAL WAIT 5 MINUTS FOR AUTO RESET DETERMINE CAUSE AND CORRECT CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING D...

Page 22: ... FAULTY HUBS EXCESSIVE MAIN BROOM PRESSURE WORN DRIVE TIRES BATTERIES RUN DOWN BATTERIES STILL DOWN BATTERIES LOW ON WATER BATTERIES OVER CYCLED SOLUTION TURN ON FILTER BEATER ADJUST SCREW ON HOPPER CLAMP TO TIGHTEN SEAL CONTACT LOCAL SERVICING DEALER REMOVE DEBRIS CONTACT LOCAL SERVICING DEALER CHARGE BATTERIES OVER NIGHT CLOSE BY PASS DOOR REPLACE MAIN BROOM REMOVE DEBRIS REPLACE BELT REPLACE BE...

Page 23: ...MODEL 48 PARTS BREAKDOWN PAGE 20 ...

Page 24: ...13 15 5 29 6 8 18 17 20 19 2 21 23 24 25 30 27 26 4 10 3 5 28 9 31 PAGE 21 FRAME TOP 14 16 5 31 3 1 11 12 7 22 ...

Page 25: ...1 8 291 HEADLIGHT 1 12 8 294B PUSH BUTTON SWITCH SILVER 1 13 8 112 HOOD 1 14 8 161 NON SKID FLOOR 1 15 8 144 HOOD HANDLE 1 16 8 293 STROBE LIGHT 1 17 8 148 BATTERY TRAY 2 18 8 159 REMOVABLE BATTERY BOX 2 19 4 270 BATTERY 12 VOLT 135 AH 4 20 8 129 BATTERY BOX 2 21 SEE PG 33 AND 34 MOTOR AND FAN ASM 1 22 8 1501 PIN STRIPES 2 23 8 1500 48 STICKER 1 24 8 152 FRONT STICKER 1 25 8 244 BATTERY CHARGER 1 ...

Page 26: ...14 7 15 12 5 8 2 11 16 11 10 17 22 20 7 6 7 21 3 4 24 23 19 13 1 30 33 25 27 26 34 32 31 PAGE 23 FRAME BOTTOM 7 6 18 9 ...

Page 27: ...S 3 4 10 X 8 1 2 2 15 H 37039 NYLOK 3 4 10 2 16 5 130 SIDE DOOR LATCH 1 17 8 572 FLOOR SEAL L 1 18 8 577 LEFTHAND FLOOR SEAL CLAMP 1 19 H FNW 1 4 X 1 SS 1 20 H 29049 PPH 10 32 X 1 2 3 21 H 13003 HCS 1 4 20 X 3 4 3 22 H 37408 KN 10 32 1 23 H 37018 NYLOK 1 4 20 3 24 H 250RCN RCN 1 4 20 2 25 SEE PG 35 AND 36 HOPPER 1 26 SEE PG 29 AND 30 MAIN BROOM ASM 1 27 SEE PG 29 AND 30 INNER WALL 1 30 8 462 SIDE ...

Page 28: ...12 7 11 10 2 3 4 5 9 1 6 8 PAGE 25 CENTRAL COMMAND ...

Page 29: ...RELAY 80 AMP 2 3 8 285 CIR BREAKER 120A 1 4 8 285A CIR BREAKER 40A 3 5 8 285A CIR BREAKER 24V 40A 1 6 8 289 COMPUTER CONTROL 1 7 H 29049 PPH 10 32 X 1 2 23 8 H 37408 KN 10 32 17 9 8 287 00 C C BOX 1 10 4 446 GROMMET 3 8 ID X 1 1 2 OD X 375 2 11 H 71013 FW 1 4 X 5 8 SS 2 12 H 70003 HCS 1 4 20 X 3 4 SS 2 ...

Page 30: ...1 6 25 19 16 23 7 5 14 4 8 16 17 21 22 9 3 10 15 11 12 13 20 13 24 15 2 18 PAGE 27 STEERING AND DRIVE SYSTEM ...

Page 31: ...8 722 9 TOOTH SPROCKET 1 10 8 723B BEARING 2 11 8 730 STEERING YOKE SPROCKET 1 12 8 731 FRONT WHEEL 1 13 8 731 SPACER 2 14 8 710A STEERING SHAFT COVER 1 15 8 725 YOKE PLATE BEARING 2 16 8 713 1 1 2 THRUST WASHER 6 17 8 714 THRUST BEARING 1 18 H 68019 SNAP RING 1 1 19 H 13377 HB 3 4 10 X 7 SS 1 20 H 37039 NYLOK 3 4 10 1 21 8 715 O RING 1 22 8 721 STEERING CHAIN 1 23 5 3100 AMER TRACTION MOUNT 1 24 ...

Page 32: ...KAGE A DETAIL A 6 8 1 43 3 26 22 47 50 10 28 9 58 27 46 20 23 24 16 54 55 56 51 12 18 15 4 14 11 44 45 29 30 36 33 37 35 39 38 32 34 31 40 41 35 68 69 70 66 65 57 37 35 67 62 63 64 53 59 48 49 21 7 17 13 42 60 61 2 19 5 52 71 25 ...

Page 33: ...ERSE IDLER ARM 1 32 4 319 TENSION SPRING 1 33 4 316 BROOM DRIVE PULLEY 1 34 4 317 IDLER PULLEY 1 Item Part No Part Description Qty 35 H K1432 3 16 X 1 2 KEY 3 36 H 25283 SSS CP 10 32 X 1 1 37 H 25435 SSS CP 5 16 X 1 4 2 38 H 33622 LW 3 8 1 39 H 36106 HN 3 8 16 1 40 H 26316 SB 5 16 X 3 4 SS 1 41 4 366 BUSHING IDLER ARM 1 42 4 318 IDLER PULLEY 1 43 8 127 BROOM COMPARTMENT INNER PANEL 1 44 8 574 FLOO...

Page 34: ...PAGE 31 SIDE BROOMS AND LINKAGE 10 23 26 7 9 8 4 21 20 16 18 17 14 30 11 1 2 12 5 6 13 15 24 25 22 21 NA 29 27 28 29 18 20 29 29 NA 18 27 28 17 3 3 8 26 15 24 25 ...

Page 35: ...4 28 1 12 8 463C THRD ROD 1 4 20 1 13 4 448 HANDLE GRIP 1 14 8 442 RIGHT SIDE BROOM ANGLE 1 15 4 446 GROMMET 3 8 ID X 1 1 2 OD X 375 8 16 4 445A BROOM MOTOR MOUNT 2 17 8 220 SIDE BROOM MOTOR 2 18 4 445C DRIVE TUBE BEARING 4 19 4 445B SHAFT 2 20 4 444 BROOM SAFETY DRIVE CPLG 2 21 4 139 COUPLING COVER 2 22 H 33618 LW 1 4 6 23 H 38558 HCS M6 1 0 X 14 6 24 H 33080 FW 5 16 SAE 4 25 H 37021 NYLOK 5 16 1...

Page 36: ...PAGE 33 FILTERING SYSTEM AND SEAT 23 10 9 22 8 16 11 31 35 36 14 15 21 20 25 24 7 37 1 17 19 18 4 2 3 32 33 34 28 26 27 29 30 13 12 6 5 26 5 ...

Page 37: ...9 16 H 65105 1 4 X 1 1 5 COTTER PIN 1 17 8 141 FILTER CHAMBER LID 1 18 8 160 SEAT STAND 1 19 8 143 SEAT WITH ARM RESTS 1 20 8 116 LEFT HAND CONTROL PANEL 1 21 8 115 RIGHT HAND CONTROL PANEL 1 22 H 19905 FB CASHD 1 4 20 X 1 0 4 23 H 13005 HCS 1 4 20 X 1 8 24 8 132 LEFT HAND INSTRUMENT PANEL 1 25 8 131 RIGHT HAND INSTRUMENT PANEL 1 26 8 234A SWITCH BRKT SIDE 2 27 8 236 SWITCH BRKT CENTER 1 28 8 234 ...

Page 38: ...13 14 9 12 5 3 4 11 6 2 7 8 10 15 1 6 PAGE 35 HOPPER ...

Page 39: ... LATCH 1 5 8 124A HOPPER WHEEL 4 6 8 128 HOPPER HANDLE 1 7 8 573 REAR FLOOR SEAL 1 8 8 575 HOPPER FLOOR SEAL CLAMP 1 9 H 37408 KN 10 32 14 10 H 37015 NYLOK 10 32 10 11 H ZCP44 1 4 X 1 1 2 CLEVIS PIN 4 12 H RUE8 RUE RING COTTER 4 13 H 71671 HXMS 10 32 X 1 2 SS 10 14 H 29049 PPH 10 32 X 1 2 14 15 H 37030 NYLOK 1 2 13 1 PAGE 36 ...

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