Factory Cat 34 Operator, Parts, & Service Manual Download Page 5 | Manualshive

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For machines after Serial No. "CI-3200" with

Single Electrical Switch for Main and Side Brooms

Wiring Schematics

B
R1
M1
M2

F1
F2
S1
S2
H

C
G
P
L

= Battery (12 Volt)
= Main Relay
= Main Broom Motor
= Side Broom Motor

= Side Broom Circuit Breaker (6 Amp)
= Main Circuit Breaker (80 Amp)
= Safety Switch
= Main and Side Broom Switch

= Hour Meter
= Battery Charger
= Grey 50 Connector
= Plug: Side Broom Harness
= Warning Light Unit

Wire: = Red
= White
= Black
= Blue

R1

S1 S2

+

+

L

P

G

R

R

M2

B

B

B

B

B1

W

B1

R

R

R

M1

F1

R

B

W

G F2

C

R

H

B

B1

W

R

R

B

-

B

R

B

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Summary of Contents for 34

Page 1: ...rator Parts Service Manual Model 34 Industrial Sweeper R P S Corporation Phone 1 800 634 4060 P O Box 368 Fax 1 866 632 6961 Racine Wisconsin 53401 C ACTORY A Copyright R P S Corporation 2002 Edition 7 World Rights Reserved ...

Page 2: ... side causing broom to become oval This in turn is caused by leaving the broom on the ground for long periods of time without broom rotating which will bend the fiber A second cause is use of a mainbroom that is made incorrectly For this reason avoid will fit main brooms made by other manufacturers to fit our machines Our design requires brooms in perfect balance and perfectly round 1 Main Broom m...

Page 3: ...d EMERGENCY ORDERS Within the Continental United States We can supply any part that weighs under 70lbs within 3 business days not counting weekends or National Holidays However if parts are ordered on an Emergency basis this means that we will ship them by fastest means generally by air courier service at the customers expense FREIGHT Within the United States the normal shipment method is by custo...

Page 4: ...ain Relay Main Broom Motor Side Broom Motor Side Broom Circuit Breaker 6 Amp Main Circuit Breaker 80 Amp Safety Switch Master Switch Side Broom Switch Hour Meter Battery Charger Grey 50 Connector Plug Side Broom Harness Wire Red White Black Blue R1 S3 S1 S2 B P B G R R M2 B B B B B B1 W B1 R R R M1 F1 R B W W G F2 C R H B B1 W R PAGE 16A ...

Page 5: ...lt Main Relay Main Broom Motor Side Broom Motor Side Broom Circuit Breaker 6 Amp Main Circuit Breaker 80 Amp Safety Switch Main and Side Broom Switch Hour Meter Battery Charger Grey 50 Connector Plug Side Broom Harness Warning Light Unit Wire Red White Black Blue R1 S1 S2 L P G R R M2 B B B B B1 W B1 R R R M1 F1 R B W G F2 C R H B B1 W R R B B R B PAGE 16B ...

Page 6: ...6 12 6 6 32 37 35 4 23 38 34 37 32 29 34 22 32 25 21 27 28 31 33 PAGE 17 Upper Body Assy 12 13 16 CLUTCH LEVER ASSY P N 4 134 5 6 24 COMPLETE HANDLEBAR ASSY P N 4 121 17 HANDLEBAR MNTG BKT ASSY P N 4 122 13 19 20 26 30 36 19 20 26 30 36 19 20 26 30 36 19 20 ...

Page 7: ...87 TUBE PLUG 1 20 4 388 CLUTCH TENSION SPRING 1 21 H 1032HCN HCN 10 32 7 22 H 13003 HCS 1 4 20 X 3 4 2 23 H 13005 HCS 1 4 20 X 1 10 24 H 13015 HCS 1 4 20 X 3 8 25 H 19901 FB CASHD 1 4 20 X 1 2 4 26 H 21259 CB 5 16 18 X 1 1 2 1 27 H 250HCN HCN 1 4 20 50 28 H 28679 PPH 4 40 X 1 2 4 29 H 29049 PPH 10 32 X 1 2 8 30 H 33008 FW 3 8 SAE 1 31 H 33066 FW 4 SAE 4 32 H 36102 HN 1 4 20 14 33 H 37006 NYLOK 4 4...

Page 8: ...26 27 23 39 36 1 13 19 21 14 9 10 42 15 40 35 18 42 29 17 32 11 12 20 37 41 8 3 16 28 38 33 37 7 30 6 2 33 5 PAGE 19 Air System 23 4 34 25 31 22 24 10 11 12 20 22 24 COMPLETE FILTER ELEMENT P N 4 500 ...

Page 9: ... 1 22 H 002 1 2 DBL SIDED TAPE 1 23 H 00287 375 HEYCO COLLAR 1 24 H 048 3 16 PVC FOAM 1 25 H 1032HCN HCN 10 32 15 26 H 10436 00106 HXMS 10 32 X 1 1 27 H 10436 00107 FB 8 32 X 3 4 1 28 H 13053 HCS 5 16 18 X 3 4 1 29 H 13103 HCS 3 8 16 X 3 4 1 30 H 19901 FB CASHD 1 4 20 X 1 2 1 31 H 250HCN HCN 1 4 20 50 32 H 25328 SSS CP 1 4 20 X 3 8 1 33 H 29048 RPH 10 32 X 1 2 2 34 H 312HCN HCN 5 16 18 4 35 H 3181...

Page 10: ...0 25 50 53 24 38 47 10 50 12 17 41 16 50 53 27 22 47 40 36 48 19 32 48 39 20 PAGE 21 Lower Body Assy 38 28 23 47 55 21 47 26 38 36 15 36 47 3 53 49 34 42 6 36 47 11 45 53 8 37 54 44 36 52 46 COMPLETE FLOOR SEAL KIT P N 4 550 COMPLETE HOPPER ASSEMBLY P N 4 118 21 22 24 25 23 ...

Page 11: ... 525 HOPPER SEAL STRIP 1 27 4 526 RH SEAL STRIP 1 28 4 527 REAR SEAL STRIP 1 29 4 528 CORNER SEAL STRIP 1 30 4 529 CURTAIN CLAMP 1 31 5 130 SIDE DOOR LATCH 1 32 H 10436 0105 3 8 X 1 1 4 SPRING PIN 1 33 H 11213 HCS 1 2 13 X 2 1 2 2 34 H 13003 HCS 1 4 20 X 3 4 2 35 H 13055 HCS 5 16 18 X 1 4 36 H 19901 FB CASHD 1 4 20 X 1 2 29 37 H 250HCN HCN 1 4 20 50 38 H 29055 RPH 10 32 X 5 8 28 39 H 29570 FHP 1 4...

Page 12: ...0 41 38 5 28 7 6 22 33 31 24 23 44 38 13 35 36 19 16 18 3 32 29 15 18 45 43 37 41 26 35 12 34 21 17 30 27 RIGHT LIFT ARM ASSY P N 4 455 16 17 3 15 18 DRIVE TUBE ASSY P N 4 445 20 4 6 5 38 4 8 39 28 7 25 10 42 SIDE BROOM MOTOR ASSY P N 4 425 16 15 17 18 ...

Page 13: ...B 1 23 4 515 RIGHT FLOOR SEAL 1 24 4 526 RH SEAL STRIP 1 25 H 10436 0010 1 4 X 1 1 4 SPRING PIN 1 26 H 10436 0105 3 8 X 1 1 4 SPRING PIN 1 27 H 19901 FB CASHD 1 4 20 X 1 2 7 28 H 2250 218 1 2 X 1 CLEVIS PIN 1 29 H 250HCN HCN 1 4 20 50 30 H 25328 SSS CP 1 4 20 X 3 8 2 31 H 29055 RPH 10 32 X 5 8 4 32 H 29576 FHP 1 4 20 X 1 3 4 4 33 H 36104 HN 5 16 18 1 34 H 37015 NYLOK 10 32 4 35 H 37018 NYLOK 1 4 2...

Page 14: ... 12 11 39 51 37 9 8 7 5 47 48 36 4 56 43 20 19 35 42 16 50 27 28 37 36 26 42 22 46 38 45 54 55 38 41 47 31 40 3 49 46 MAIN BROOM LIFT ARM ASSY P N 4 449 BROOM LAT ARM ASSY P N 4 415 LIFT SUPT ASSY P N 4 423 IDLER ARM ASSY P N 4 435 20 19 27 26 24 25 23 23 24 25 33 10 51 12 14 39 11 15 52 34 ...

Page 15: ...4 H 10436 0010 1 4 X 1 1 4 SPRING PIN 1 35 H 10436 0105 3 8 X 1 1 4 SPRING PIN 2 36 H 13103 HCS 3 8 16 X 3 4 2 37 H 13213 HB 1 2 X 2 1 2 1 38 H 19901 FB CASHD 1 4 20 X 1 2 12 39 H 2250 218 1 2 X 1 CLEVIS PIN 1 40 H 250HCN HCN 1 4 20 50 41 H 25283 SSS CP 10 32 X 1 1 42 H 25328 SSS CP 1 4 20 X 3 8 3 43 H 25435 SSS CP 5 16 X 1 4 1 44 H 26316 SB 5 16 X 3 4 SS 1 45 H 29570 FHP 1 4 20 X 1 2 46 H 33008 F...

Page 16: ... 5 2 3 21 12 13 42 8 42 27 23 15 28 4 7 40 26 22 17 28 35 44 38 43 39 36 34 31 10 26 22 30 11 24 17 22 36 34 22 29 28 28 6 26 37 26 34 31 25 34 33 32 9 43 TRANSMISSION ASSY P N 4 375 20 REAR TIRE WIDE P N 4 358 14 CLUTCH DONUT P N 4 332 ...

Page 17: ...R TIRE WIDE 2 21 4 362 TRANS HOUSING 1 22 4 364A FLANGE 1 75 ID 8 23 H 10436 00135 3 8 X 4 1 2 CLEVIS PIN 1 24 H 13003 HCS 1 4 20 X 3 4 4 25 H 13051 HCS 5 16 18 X 1 2 2 26 H 13053 HCS 5 16 18 X 3 4 16 27 H 15220 HB 1 2 13 X 4 1 4 1 28 H 19901 FB CASHD 1 4 20 X 1 2 18 29 H 250HCN HCN 1 4 20 50 30 H 25153 SSS CP 8 32 X 1 4 4 31 H 25435 SSS CP 5 16 X 1 4 2 32 H 312HCN HCN 5 16 18 4 33 H 33080 FW 5 16...

Page 18: ...PAGE 29 Power Supply 1 3 4 12 16 41 17 18 27 31 9 30 38 37 8 30 10 29 38 14 33 35 15 33 36 28 2 28 31 31 41 34 32 39 42 33 5 6 7 5 6 7 COMPLETE BATTERY BUCKLE P N 4 136 11 40 13 ...

Page 19: ...80 AMP BREAKER 1 22 4 253 SUB HARNESS 80 AMP BREAKER TO SOLENOID 1 23 4 254 SUB LEAD SOLENOID TO MAIN MOTOR 1 24 4 255 SUB HARNESS MAIN WIRING HARNESS 1 25 4 256 GREY 50 CONNECTOR WITH CONTACTS 2 26 4 260 GREY 50 CONNECTOR HOUSING ONLY 2 27 4 270 BATTERY 12 VOLT 135 AH 1 28 H 1032HCN HCN 10 32 11 29 H 13051 HCS 5 16 18 X 1 2 2 30 H 13053 HCS 5 16 18 X 3 4 5 31 H 19901 FB CASHD 1 4 20 X 1 2 12 32 H...

Page 20: ... with Pledge and Cloth Check Main Broom for Debris Weekly Check Battery Water Level Inspect Floor Seals Check Clutch Adjustment Inspect Main and Side Brooms Monthly Lubricate the Front Caster Remove Main Broom and Inspect Check Wiring Connections Inspect Battery Terminals Shake Filter with Crank for 1 minute Annual Install Wear Pack Inspect the Belt Tension Spring Monday Tuesday Wednesday Thursday...

Page 21: ...ber drive belts PARTS Replacement parts will be supplied free for 18 months or 750 hours from date of delivery to customer This parts warranty includes all parts on the machine except normal wear parts These exceptions are LABOR 3 Months from date of delivery to customer TRAVEL 1 Month from date of delivery to customer Abuse and deliberate misuse are not covered Warranty is granted at the entire o...

Page 22: ...olt Main Relay Main Broom Motor Side Broom Motor Side Broom Circuit Breaker 6 Amp Main Circuit Breaker 80 Amp Safety Switch Master Switch Side Broom Switch Hour Meter Battery Charger Grey 50 Connector Plug Side Broom Harness Wire Red White Black Blue R1 S3 S1 S2 B P B G R R M2 B B B B B B1 W B1 R R R M1 F1 R B W W G F2 C R H B B1 W R ...

Page 23: ...2 Volt Main Relay Main Broom Motor Side Broom Motor Side Broom Circuit Breaker 6 Amp Main Circuit Breaker 80 Amp Safety Switch Main and Side Broom Switch Hour Meter Battery Charger Grey 50 Connector Plug Side Broom Harness Warning Light Unit Wire Red White Black Blue R1 S1 S2 L P G R R M2 B B B B B1 W B1 R R R M1 F1 R B W G F2 C R H B B1 W R R B B R B ...

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