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!! SAFETY PRECAUTIONS!!

WARNING:

 HAZARDOUS VOLTAGE.  SHOCK, BURNS

OR ELECTROCUTION CAN RESULT.  ALWAYS DISCON-
NECT THE BATTERIES BEFORE SERVICING MACHINE.

WARNING:

BATTERIES EMIT HYDROGEN GASES,

EXPLOSION OR FIRE CAN RESULT.  KEEP SPARKS AND
OPEN FLAMES AWAY.

WARNING:

CHARGE UNIT IN A WELL VENTILATED AREA,

AND KEEP BATTERY COMPARTMENT OPEN WHEN
CHARGING.  EXPLOSION OR FIRE COULD RESULT.

WARNING:

BATTERY ACID CAN CAUSE BURNS.

WEAR PROTECTIVE EYE WEAR AND GLOVES WHEN
SERVICING BATTERIES.

WARNING:

DO NOT STORE OUTDOORS OR PRESSURE

WASH.  PREVENT FROM GETTING ELECTRONIC
COMPONENTS WET.

WARNING:

THE USE OF PARTS AND SOLUTIONS OTHER

THAN RECOMMENDED BY THE MANUFACTURER MAY
CAUSE DAMAGE OR ENDANGER PEOPLE.

WARNING:

DRESS SAFELY. DO NOT WEAR RINGS

OR METAL WRIST WATCHES WHILE WORKING ON THIS
MACHINE.  THEY CAN CAUSE AN ELECTRICAL SHORT,
WHICH, CAN CAUSE SERIOUS BURNS.  DO NOT WORK
ON THIS MACHINE WHILE WEARING A TIE, SCARF OR
OTHER LOOSE, DANGLING NECKWARE OR CLOTHING.
THESE LOOSE ITEMS CAN TANGLE IN THE ROTATING
PARTS AND CAUSE SERIOUS INJURY OR EVEN DEATH.

WARNING:

DO NOT USE THE MACHINE AS A STEP

LADDER OR CHAIR.

WARNING:

 ONLY OPERATE THIS MACHINE FROM

THE OPERATORS SEAT.  IT WAS NOT DESIGNED TO
CARRY PASSENGERS.

WARNING:

DO NOT OPERATE THIS MACHINE ON RAMPS

OR UNEVEN SURFACES.  WHEN CLIMBING A RAMP,
ALWAYS DRIVE THE MACHINE IN FORWARD STRAIGHT
UP OR DOWN THE RAMP.  NEVER DRIVE ACROSS THE
INCLINE.  DO NOT BACK DOWN OR TURN ON RAMPS!

WARNING

: ALWAYS USE THE CHARGER PROVIDED

BY THE MAUFACURER TO CHARGE THE MACHINE.
IT IS AN AUTOMATIC CHARGER, SPECIFICALLY
DESIGNED TO CHARGE AT THE APPROPRIATE RATE.
IF YOU MUST USE A DIFFERENT CHARGER,
DISCONNECT THE BATTERIES BEFORE CHARGING.
THIS WILL PREVENT DAMAGE TO THE ELECTRONIC
SPEED CONTROLLER.

WARNING:

UNDERSTAND THE DYNAMIC BRAKING

SYSTEM BEFORE YOU OPERATE THE MACHINE ON
RAMPS.  MACHINE DOES NOT COAST. RELEASING
THE FOOTPEDAL WILL AUTOMATICALLY APPLY
BRAKING FORCE, AND STOP THE MACHINE.

WARNING:

DO NOT PARK THE MACHINE ON

RAMPS OR SLOPES.  THE MACHINE HAS A PARKING
BRAKE, BUT IT IS RECOMMENDED THAT IT IS ALWAYS
PARKED ON LEVEL GROUND.

WARNING:

 DO NOT OPERATE THE MACHINE IF

ANY PARTS HAVE BEEN REMOVED OR DAMAGED.

WARNING:

DO NOT REMOVE, PAINT OVER, OR

DESTROY WARNING DECALS.  IF WARNING DECALS
BECOME DAMAGED, THEY MUST BE REPLACED.

WARNING:

DO NOT OPERATE MACHINE IN

UNSAFE CONDITION.  IF THE MACHINE IS IN NEED OF
REPAIR OR IS IN ANY WAY UNSAFE TO OPERATE,
THE MATTER SHOULD BE REPORTED IMMEDIATELY
TO THE SHIFT SUPERVISOR.  DO NOT OPERATE THE
MACHINE UNTIL IT IS RETURNED TO PROPER
OPERATING CONDITION.

WARNING:

 THIS MACHINE MUST ONLY BE

OPERATED BY TRAINED OPERATOR.  AS PART OF HIS
OR HER TRAINING, THEY MUST READ THIS MANUAL
THOROUGHLY.  IF EXTRA COPIES ARE NEEDED,
CONTACT YOUR LOCAL DEALER.

WARNING:

ALWAYS TURN OFF THE MACHINE,

BEFORE LEAVING IT UNATTENDED.

WARNING:

DO NOT OPERATE OVER ELECTRICAL

FLOOR OUTLETS.  MAY RESULTS IN SERIOUS INJURY.

PAGE 6

Summary of Contents for 29

Page 1: ...ww factorycat com R P S Corporation Phone 1 800 634 4060 P O Box 368 Fax 1 866 901 3335 Racine Wisconsin 53401 C ACTORY Operator and Parts Manual 3000 SERIES 29 33 Walk Behind Scrubber 28 32 Cylindric...

Page 2: ...S AND SMALL ELEVATORS THE 3000 HAS A POWEFUL TOTALLY SEALED ALL GEAR TRANSAXLE FOR CLIMBING STEEP RAMPS AND FOAM FILLED NO MARKING TIRES AND CASTERS TO PROTECT THE FLOOR THE DRIVE TIRES AND CASTER WHE...

Page 3: ...PARTS MANUAL COVERS ALL THE TOMCAT 290 350 SERIES SCRUBBERS YOU MAY FIND DESCRIPTIONS AND FEATURES THAT ARE NOT ON YOUR PARTICULAR MODEL THE INFORMATION AND SPECIFICATIONS INCLUDED IN THIS PUBLICATIO...

Page 4: ...ONS 1 ______________________________________ 4 ______________________________________ 2 ______________________________________ 5 ______________________________________ 3 ______________________________...

Page 5: ...HRS 36 AMP 110 VOLT 75 HP SEALED 0 5 MPH DISK 29 INCHES CYLINDRICAL 28 INCHES DISK 29 000 FT HR CYLINDRICAL 28 000 FT HR 3 YEARS 1 YEAR 10 YEARS MODEL BODY CONSTRUCTION DIMENSIONS TANK MATERIAL CHASSI...

Page 6: ...AND 35 SQUEEGEES ARE DESIGNED FOR NARROW ISLES AND MAY NOT HAVE THE SAME WATER CONTROL AROUND TIGHT TURNS AS THE LARGER SQUEEGEES SOAP HEAVY DUTY DEGREASER CITRUS FREEZER TIRE MARK REMOVER CALL YOUR...

Page 7: ...ENDED FOR COMMERCIAL USE IT IS DESIGNED TO BE USED ON HARD FLOORS IN AN INDOOR ENVIRONMENT WITH THE RECOMMENDED PADS OR BRUSHES 1 DO NOT OPERATE UNIT UNLESS TRAINED AND AUTHORIZED UNLESS OPERATOR MANU...

Page 8: ...DOWN THE RAMP NEVER DRIVE ACROSS THE INCLINE DO NOT BACK DOWN OR TURN ON RAMPS WARNING ALWAYS USE THE CHARGER PROVIDED BY THE MAUFACURER TO CHARGE THE MACHINE IT IS AN AUTOMATIC CHARGER SPECIFICALLY...

Page 9: ...MACHINE CONTROLS AND FEATURES PAGE 7 FIGURE 1 FIGURE 1 FIGURE 1 FIGURE 1 FIGURE 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 21 19 22 23 24 25 26 27 28 29 30...

Page 10: ...N HOSE USED TO DRAIN DIRTY RECOVERY WATER FROM TANK ALWAYS FLUSH OUT COMPLETLY 15 CHARGER PORT RED 50 USED TO RECEIVE CHARGER INPUT NOTE ONLY USE CHARGER PROVIDED 16 SQUEEGEE PROTECTION WHEELS HELPS P...

Page 11: ...E RECOVERY TANK TO ACCESS THE BATTERY COMPARTMENT 3 ALL OF THE FOUR BATTERY CABLES ARE CONNECTED TO THE BATTERIES LOCATE ANY LOOSE ONES AND CONNECT TO THE OPEN TERMINAL TIGHTEN WITH 9 16 WRENCH SEE FI...

Page 12: ...G THE SHROUDS SEE FIGURE 9 4 WITH BRUSHES LOCKED IN PLACE CLOSE SHROUDS AND TIGHTEN THE WINGNUTS ON ETHER SIDE OR IF YOU HAVE JAWS CLOSE JAWS AND PUT PIN BACK IN 5 SLIDE THE BRUSHES IN ONE AT A TIME W...

Page 13: ...ET GO OF THE GREEN CONTROL BUTTONS OPERATION PRE CLEANING CHECK LIST READ AND UNDERSTAND THE SAFETY SECTION ON PAGE 5 AND 6 BEFORE OPERATING MACHINE 1 CHECK BATTERY CONDITION GAUGE ON THE CENTRAL COMM...

Page 14: ...AN EYE ON YOUR GAUGES THEY LET YOU KNOW THE STATUS OF A PARTICULAR SYSTEM AT A GLANCE IF YOUR BATTERY GAUGE IS READING LOW YOU MUST STOP IMMEDIATELY AND RECHARGE RUNNING THE BATTERIES DEAD WILL RESULT...

Page 15: ...N BATTERIES ARE EXPOSED 4 CHECK THE WATER LEVEL IN EACH BATTERY DO NOT CHARGE THE MACHINE UNLESS THE WATER IS SLIGHTLY HIGHER THAN THE PLATES IF NEEDED ADD ENOUGH DISTILLED WATER TO JUST SLIGHTLY COVE...

Page 16: ...ED INSIDE THE RECOVERY TANK 3 DRAIN AND RINSE TANKS THOROUGHLY INSPECT VACUUM HOSE FOR ANY OBJECTS OBSTRUCTING THE AIR FLOW 4 RAISE SQUEEGEE AND WIPE BLADES WITH A CLEAN CLOTH STORE SQUEEGEE IN THE RA...

Page 17: ..._________________________ CHECK BATTERY CONNECTIONS _____________ ____________________________________ CHECK CHEMICAL LEVEL _____________ ____________________________________ CHECK MACHINE PERFORMANCE...

Page 18: ..._________________________ CHECK BATTERY CONNECTIONS _____________ ____________________________________ CHECK CHEMICAL LEVEL _____________ ____________________________________ CHECK MACHINE PERFORMANCE...

Page 19: ...U THE TOTAL HOURS THE BRUSH MOTORS HAVE BEEN USED SEE FIGURE 24 7 TRANSPORT HOUR METER TELLS YOU THE TOTAL HOURS THE DRIVE SYSTEM HAS BEEN USED SEE FIGURE 24 8 ERROR WARNING SYMBOL INDICATES WHEN THER...

Page 20: ...SMALL SAFETY SWITCH NEXT TO THE RED PLUG BELOW THE DASHBOARD THIS SWITCH WILL TURN OFF THE TRACTION DRIVE AND BRUSHES AS A SAFETY FEATURE WHILE THE CHARGER IS PLUGGED IN THE SWITCH MAY BE STUCK OR TH...

Page 21: ...LEAVING FOOT OFF OF THE PEDAL 7 2C00 AND 2C01 ERROR LOW VOLTAGE WARNING VOLTAGE HAS DROPPED DOWN BELOW THE MINIMUM REQUIRED TO OPERATE THE MACHINE IF YOU WAIT A FEW MINUTES THE BATTERIES MAY COAST UP...

Page 22: ...KNOB TURNED DOWN SOLUTION FILTER CLOGGED SOLUTION LINE CLOGGED SOLUTION VALVE CLOGGED SOLUTION CONTACT LOCAL SERVICING DEALER SEE CHARGING BATTERIES REPLACE BATTERY TIGHTEN LOOSE CABLE WAIT 5 MINUTES...

Page 23: ...SOAP CONCENTRATION BATTERIES RUN DOWN BATTERIES STILL DOWN BATTERIES LOW ON WATER BATERIES OVER CYCLED SOLUTION FILL SOLUTION TANK ROTATE LEVER TO ON TURN SOLUTION SWITCH ON REMOVE AND CLEAN SCREEN C...

Page 24: ...0 MACHINE PARTS SECTION TANKS ARE MADE IN RED AND YELLOW IF YOU NEED YELLOW USE THE ALTERNATE PART NUMBER IF YOU NEED RED PARTS USE THE NORMAL PART IF THERE IS ONLY ONE PART NUMBER THAT IS THE ONLY CO...

Page 25: ...BLANK...

Page 26: ...27 32 42 24 25 16 18 19 20 13 14 4 5 6 8 1 2 26 29 23 22 7 38 41 9 44 11 30 31 34 33 15 48 43 41 37 22 21 12 34 17 46 39 40 33 36 36 45 33 10 28 3 35 38 49 PAGE 23 SOLUTION TANK LOWER BODY...

Page 27: ...ER 1 22 21 7101 LIFT KNOB 2 23 21 1032 WARNING PLATE 1 24 21 1180 HANDLEBAR 1 25 21 1381 14 2 X 4 SPACER 2 26 4 101 21 0101 SERIAL NUMBER PLATE 1 27 H 71614 RPH 10 32 X 5 8 SS 2 28 5 447 1 2 NPT TO 1...

Page 28: ...PAGE 25 17 7 1 25 5 2 19 13 29 18 4 3 6 28 26 26 24 14 11 9 17 11 23 27 20 12 15 16 8 23 27 10 21 22 Recovery Tank Upper Body...

Page 29: ...072 HOSE CUFF 1 1 2 2 12 38 734 BLOWER RING 1 13 38 738 STRAINER GASKET 1 14 38 742 SCREW ON LID GASKET 1 15 5 225 VAC MOTOR 1 16 5 708A VAC MOTOR GASKET 1 17 5 719 CLAMP 1 9 16 2 1 2 SS 2 18 7 425 TA...

Page 30: ...3 8 4 14 15 16 21 5 6 33 30 17 32 29 7 13 13 9 12 29 30 2 25 26 10 11 11 29 32 25 7 TO 5 446 SEE DISK SCRUBHEAD ASSY Pg 27 28 TO 32 4140 SEE SOLUTION TANK LOWER BODY Pg 21 22 18 FOR MACHINES WITH SER...

Page 31: ...X 01 4 12 32 3045 WOODRUFF KEY 188 X 625 2 13 32 3046 75 SNAPRING 4 14 32 4031 1 2 ID CLEAR HOSE 34 LG 1 15 32 4032 1 2 ID CLEAR HOSE 4 LG 1 16 32 4033 1 2 ID CLEAR HOSE 6 LG 1 17 21 1010 AXLE MOUNT...

Page 32: ...25 69 20 29 68 2 19 30 16 71 45 70 47 33 18 20 31 29 32 14 22 23 63 15 34 24 21 24 67 65 18 30 Disk Brush Heads 26 28 27 13 9 10 11 12 66 64 14 3 37 38 5 35 41 4 53 41 52 54 35 36 56 57 2 39 17 58 59...

Page 33: ...1 0 OD X 062 8 33 H 70103 HCS 3 8 16 X 3 4 SS 8 34 7 4034 REINF HOSE 5 8 ID X 18 LG 2 35 32 1220 33 JAW BAND 2 36 7 122F JAW CURT CLAMP FRT MODEL 35 2 Item Part No Description Qty 37 7 126 HD ROLLER...

Page 34: ...14 3 Dual Disk Shroud System PAGE 31 15 7 24 16 18 10 8 28 20 17 5 6 4 18 21 26 19 25 12 22 23 26 21 9 24 26 21 20 5 13 11 17 2 1 25 22 27 22 18 28 26 TO 32 4140 OR 32 4141...

Page 35: ...11 21 1115 SHROUD HINGE 1 12 5 760B SIDE WHEEL GREY 2 13 5 786 WINGNUT 3 8 16 2 14 7 402 SCRUB HEAD PLATFORM 1 15 H 11321 HB 5 8 11 X 4 1 2 2 16 H 37038 JNYL 5 8 11 2 17 H 70001 HCS 1 4 20 X 1 2 SS 4...

Page 36: ...STAMP ORIENTED AS SHOWN 5 36 4 25 23 19 1 22 20 3 35 21 33 15 24 13 38 17 20 29 27 26 15 7 21 6 32 12 11 10 2 16 SHOWN FOR REFERENCE ONLY 39 28 20 9 14 18 30 34 34 28 31 37 8 Squeegee Suspension PAGE...

Page 37: ...21 7140 SQUEEGEE SWING PLATE 1 10 H 72555 PPH 10 32 X 1 3 4 SS 2 11 H 00249 PPH 10 32 X 2 1 4 SS 4 12 H 00288 PPH 10 32 X 2 1 2 SS 2 13 H RUE8 1 4 RUE RING COTTER 2 14 H 00568 STUD 3 8 16 X 2 1 2 SS 2...

Page 38: ...34 22 21 35 20 18 33 27 28 36 32 30 23 29 26 31 19 2 4 6 7 8 10 11 13 3 15 16 17 32 23 23 36 14 1 12 35 34 30 23 24 36 30 25 5 Cylindrical Mechanical PAGE 35...

Page 39: ...15 5 831 MASTER LINK 1 16 5 837 BROOM DRIVER 2 17 5 845A WINDLACING WEATHER STRIPPING 1 18 H 00272 SCS 1 4 20 X 1 0 1 19 H 00279 WASHER 5 8 TEFLON 1 20 H 01343 1 8 X 1 8 X 3 4 KEY 1 21 H 15009 HCS 1...

Page 40: ...37 1 26 58 41 34 28 1 42 9 44 36 2 60 13 12 7 52 51 59 56 56 25 3 6 5 35 35 62 19 17 51 66 30 45 59 56 15 48 65 48 65 20 19 52 61 10 50 58 55 45 50 46 57 53 57 24 18 47 33 49 32 49 21 52 22 67 43 53...

Page 41: ...T 1 30 7 169 SWITCH BRACKET ARM 1 31 8 613 FLEXIBLE COUPLER 1 32 H 00288 PPH 10 32 X 2 1 2 SS 3 33 H 00531 JNYL 3 8 24 SS 2 34 H 00797 FW 17 3mm X 33 2mm X 1 6mm 2 35 H 01125 3 16 X 1 KEY 2 36 H 11380...

Page 42: ...CENTRAL COMMAND II 13 9 16 17 4 19 10 12 5 8 2 18 6 10 15 14 29 22 27 33 26 31 25 23 32 21 20 33 24 35 28 34 11 1 7 2 29 3 3 38 36 37 PAGE 39...

Page 43: ...01199 PROTECTIVE BOOT TOGGLE SWITCH BLUE 1 17 H 01198 PROTECTIVE BOOT TOGGLE SWITCH GREEN 1 18 7 837 FUSE RESETTABLE 2 AMP 1 19 21 2008 CONTROL PANEL 1 20 4 234 KEY SWITCH 1 21 H 37408 KEPS NUT 10 32...

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