background image

MACHINE SETUP

UNCRATING MACHINE

CAREFULLY CHECK THE CRATE FOR ANY SIGNS OF
DAMAGE.  BATTERIES ARE IN THE UNIT.

TO UNCRATE THE MACHINE, REMOVE BANDING FROM
AROUND THE CRATE.  TAKE OFF THE TOP AND SIDES
AND DISPOSE OF PROPERLY.  REMOVE BANDING
FROM MACHINE.  REMOVE THE CHOCKS AROUND
THE DRIVE WHEELS.  FOLD DOWN RAMP, AND ROLL
MACHINE OFF OF THE BASE.

NOTIFY THE CARRIER

IMMEDIATELY IF CONCEALED DAMAGE IS DISCOVERED

.

CONNECTING BATTERIES

YOUR MACHINE IS EQUIPPED WITH (FOUR) 6 VOLT,
DEEP CYCLE, 396 AMP HOURS BATTERIES, WHICH
FORM A 24 VOLT SYSTEM. MAXIMUM BATTERY
DIMENSIONS ARE 7"W X 15"L X 15"H.

1.    TURN ALL SWITCHES TO THE OFF POSITION AND
       REMOVE KEY.

2.    HINGE OPEN THE RECOVERY TANK TO
       ACCESS THE BATTERY COMPARTMENT.

3.    ALL OF THE FOUR BATTERY CABLES ARE
       CONNECTED TO THE BATTERIES.  LOCATE ANY
       LOOSE ONES AND CONNECT TO THE OPEN
       TERMINAL.  TIGHTEN WITH 9/16" WRENCH.

       (SEE FIGURE 6.)

4.    TURN ON MAIN POWER SWITCH AND CHECK
       THE BATTERY CONDITION METER TO ENSURE
       CORRECT INSTALLATION.  CHARGE BATTERIES IF
       NEEDED.  (SEE: BATTERY CHARGING)

2.    LOOSEN THE TWO WING NUTS ON THE SQUEEGEE
       AND SLIDE THEM INTO THE SLOTS IN THE SQUEEGEE
       MOUNTING PLATE.  THE SQUEEGEE TRAIL WHEELS
       SHOULD FACE OUTWARD.

(SEE FIGURE 8.)

3.    TIGHTEN THE TWO WINGNUTS,  AND CONNECT
       VACUUM HOSE FROM THE MACHINE TO THE
        SQUEEGEE.

 (SEE FIGURE 8.)

4.    YOU MAY HAVE TO ADJUST THE SQUEEGEE PITCH,
        BY USING THE PITCH ADJUSTMENT.

 (SEE FIGURE 8.)

PAGE 9

ATTACHING SQUEEGEE

1.    LOWER THE SQUEEGEE MOUNTING PLATE BY
       SLIDING THE LEVER ALL THE WAY TO THE RIGHT.

(SEE FIGURE 7.)

FIGURE 6.

FIGURE 8.

FIGURE 7.

Summary of Contents for 29

Page 1: ...ww factorycat com R P S Corporation Phone 1 800 634 4060 P O Box 368 Fax 1 866 901 3335 Racine Wisconsin 53401 C ACTORY Operator and Parts Manual 3000 SERIES 29 33 Walk Behind Scrubber 28 32 Cylindric...

Page 2: ...S AND SMALL ELEVATORS THE 3000 HAS A POWEFUL TOTALLY SEALED ALL GEAR TRANSAXLE FOR CLIMBING STEEP RAMPS AND FOAM FILLED NO MARKING TIRES AND CASTERS TO PROTECT THE FLOOR THE DRIVE TIRES AND CASTER WHE...

Page 3: ...PARTS MANUAL COVERS ALL THE TOMCAT 290 350 SERIES SCRUBBERS YOU MAY FIND DESCRIPTIONS AND FEATURES THAT ARE NOT ON YOUR PARTICULAR MODEL THE INFORMATION AND SPECIFICATIONS INCLUDED IN THIS PUBLICATIO...

Page 4: ...ONS 1 ______________________________________ 4 ______________________________________ 2 ______________________________________ 5 ______________________________________ 3 ______________________________...

Page 5: ...HRS 36 AMP 110 VOLT 75 HP SEALED 0 5 MPH DISK 29 INCHES CYLINDRICAL 28 INCHES DISK 29 000 FT HR CYLINDRICAL 28 000 FT HR 3 YEARS 1 YEAR 10 YEARS MODEL BODY CONSTRUCTION DIMENSIONS TANK MATERIAL CHASSI...

Page 6: ...AND 35 SQUEEGEES ARE DESIGNED FOR NARROW ISLES AND MAY NOT HAVE THE SAME WATER CONTROL AROUND TIGHT TURNS AS THE LARGER SQUEEGEES SOAP HEAVY DUTY DEGREASER CITRUS FREEZER TIRE MARK REMOVER CALL YOUR...

Page 7: ...ENDED FOR COMMERCIAL USE IT IS DESIGNED TO BE USED ON HARD FLOORS IN AN INDOOR ENVIRONMENT WITH THE RECOMMENDED PADS OR BRUSHES 1 DO NOT OPERATE UNIT UNLESS TRAINED AND AUTHORIZED UNLESS OPERATOR MANU...

Page 8: ...DOWN THE RAMP NEVER DRIVE ACROSS THE INCLINE DO NOT BACK DOWN OR TURN ON RAMPS WARNING ALWAYS USE THE CHARGER PROVIDED BY THE MAUFACURER TO CHARGE THE MACHINE IT IS AN AUTOMATIC CHARGER SPECIFICALLY...

Page 9: ...MACHINE CONTROLS AND FEATURES PAGE 7 FIGURE 1 FIGURE 1 FIGURE 1 FIGURE 1 FIGURE 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 21 19 22 23 24 25 26 27 28 29 30...

Page 10: ...N HOSE USED TO DRAIN DIRTY RECOVERY WATER FROM TANK ALWAYS FLUSH OUT COMPLETLY 15 CHARGER PORT RED 50 USED TO RECEIVE CHARGER INPUT NOTE ONLY USE CHARGER PROVIDED 16 SQUEEGEE PROTECTION WHEELS HELPS P...

Page 11: ...E RECOVERY TANK TO ACCESS THE BATTERY COMPARTMENT 3 ALL OF THE FOUR BATTERY CABLES ARE CONNECTED TO THE BATTERIES LOCATE ANY LOOSE ONES AND CONNECT TO THE OPEN TERMINAL TIGHTEN WITH 9 16 WRENCH SEE FI...

Page 12: ...G THE SHROUDS SEE FIGURE 9 4 WITH BRUSHES LOCKED IN PLACE CLOSE SHROUDS AND TIGHTEN THE WINGNUTS ON ETHER SIDE OR IF YOU HAVE JAWS CLOSE JAWS AND PUT PIN BACK IN 5 SLIDE THE BRUSHES IN ONE AT A TIME W...

Page 13: ...ET GO OF THE GREEN CONTROL BUTTONS OPERATION PRE CLEANING CHECK LIST READ AND UNDERSTAND THE SAFETY SECTION ON PAGE 5 AND 6 BEFORE OPERATING MACHINE 1 CHECK BATTERY CONDITION GAUGE ON THE CENTRAL COMM...

Page 14: ...AN EYE ON YOUR GAUGES THEY LET YOU KNOW THE STATUS OF A PARTICULAR SYSTEM AT A GLANCE IF YOUR BATTERY GAUGE IS READING LOW YOU MUST STOP IMMEDIATELY AND RECHARGE RUNNING THE BATTERIES DEAD WILL RESULT...

Page 15: ...N BATTERIES ARE EXPOSED 4 CHECK THE WATER LEVEL IN EACH BATTERY DO NOT CHARGE THE MACHINE UNLESS THE WATER IS SLIGHTLY HIGHER THAN THE PLATES IF NEEDED ADD ENOUGH DISTILLED WATER TO JUST SLIGHTLY COVE...

Page 16: ...ED INSIDE THE RECOVERY TANK 3 DRAIN AND RINSE TANKS THOROUGHLY INSPECT VACUUM HOSE FOR ANY OBJECTS OBSTRUCTING THE AIR FLOW 4 RAISE SQUEEGEE AND WIPE BLADES WITH A CLEAN CLOTH STORE SQUEEGEE IN THE RA...

Page 17: ..._________________________ CHECK BATTERY CONNECTIONS _____________ ____________________________________ CHECK CHEMICAL LEVEL _____________ ____________________________________ CHECK MACHINE PERFORMANCE...

Page 18: ..._________________________ CHECK BATTERY CONNECTIONS _____________ ____________________________________ CHECK CHEMICAL LEVEL _____________ ____________________________________ CHECK MACHINE PERFORMANCE...

Page 19: ...U THE TOTAL HOURS THE BRUSH MOTORS HAVE BEEN USED SEE FIGURE 24 7 TRANSPORT HOUR METER TELLS YOU THE TOTAL HOURS THE DRIVE SYSTEM HAS BEEN USED SEE FIGURE 24 8 ERROR WARNING SYMBOL INDICATES WHEN THER...

Page 20: ...SMALL SAFETY SWITCH NEXT TO THE RED PLUG BELOW THE DASHBOARD THIS SWITCH WILL TURN OFF THE TRACTION DRIVE AND BRUSHES AS A SAFETY FEATURE WHILE THE CHARGER IS PLUGGED IN THE SWITCH MAY BE STUCK OR TH...

Page 21: ...LEAVING FOOT OFF OF THE PEDAL 7 2C00 AND 2C01 ERROR LOW VOLTAGE WARNING VOLTAGE HAS DROPPED DOWN BELOW THE MINIMUM REQUIRED TO OPERATE THE MACHINE IF YOU WAIT A FEW MINUTES THE BATTERIES MAY COAST UP...

Page 22: ...KNOB TURNED DOWN SOLUTION FILTER CLOGGED SOLUTION LINE CLOGGED SOLUTION VALVE CLOGGED SOLUTION CONTACT LOCAL SERVICING DEALER SEE CHARGING BATTERIES REPLACE BATTERY TIGHTEN LOOSE CABLE WAIT 5 MINUTES...

Page 23: ...SOAP CONCENTRATION BATTERIES RUN DOWN BATTERIES STILL DOWN BATTERIES LOW ON WATER BATERIES OVER CYCLED SOLUTION FILL SOLUTION TANK ROTATE LEVER TO ON TURN SOLUTION SWITCH ON REMOVE AND CLEAN SCREEN C...

Page 24: ...0 MACHINE PARTS SECTION TANKS ARE MADE IN RED AND YELLOW IF YOU NEED YELLOW USE THE ALTERNATE PART NUMBER IF YOU NEED RED PARTS USE THE NORMAL PART IF THERE IS ONLY ONE PART NUMBER THAT IS THE ONLY CO...

Page 25: ...BLANK...

Page 26: ...27 32 42 24 25 16 18 19 20 13 14 4 5 6 8 1 2 26 29 23 22 7 38 41 9 44 11 30 31 34 33 15 48 43 41 37 22 21 12 34 17 46 39 40 33 36 36 45 33 10 28 3 35 38 49 PAGE 23 SOLUTION TANK LOWER BODY...

Page 27: ...ER 1 22 21 7101 LIFT KNOB 2 23 21 1032 WARNING PLATE 1 24 21 1180 HANDLEBAR 1 25 21 1381 14 2 X 4 SPACER 2 26 4 101 21 0101 SERIAL NUMBER PLATE 1 27 H 71614 RPH 10 32 X 5 8 SS 2 28 5 447 1 2 NPT TO 1...

Page 28: ...PAGE 25 17 7 1 25 5 2 19 13 29 18 4 3 6 28 26 26 24 14 11 9 17 11 23 27 20 12 15 16 8 23 27 10 21 22 Recovery Tank Upper Body...

Page 29: ...072 HOSE CUFF 1 1 2 2 12 38 734 BLOWER RING 1 13 38 738 STRAINER GASKET 1 14 38 742 SCREW ON LID GASKET 1 15 5 225 VAC MOTOR 1 16 5 708A VAC MOTOR GASKET 1 17 5 719 CLAMP 1 9 16 2 1 2 SS 2 18 7 425 TA...

Page 30: ...3 8 4 14 15 16 21 5 6 33 30 17 32 29 7 13 13 9 12 29 30 2 25 26 10 11 11 29 32 25 7 TO 5 446 SEE DISK SCRUBHEAD ASSY Pg 27 28 TO 32 4140 SEE SOLUTION TANK LOWER BODY Pg 21 22 18 FOR MACHINES WITH SER...

Page 31: ...X 01 4 12 32 3045 WOODRUFF KEY 188 X 625 2 13 32 3046 75 SNAPRING 4 14 32 4031 1 2 ID CLEAR HOSE 34 LG 1 15 32 4032 1 2 ID CLEAR HOSE 4 LG 1 16 32 4033 1 2 ID CLEAR HOSE 6 LG 1 17 21 1010 AXLE MOUNT...

Page 32: ...25 69 20 29 68 2 19 30 16 71 45 70 47 33 18 20 31 29 32 14 22 23 63 15 34 24 21 24 67 65 18 30 Disk Brush Heads 26 28 27 13 9 10 11 12 66 64 14 3 37 38 5 35 41 4 53 41 52 54 35 36 56 57 2 39 17 58 59...

Page 33: ...1 0 OD X 062 8 33 H 70103 HCS 3 8 16 X 3 4 SS 8 34 7 4034 REINF HOSE 5 8 ID X 18 LG 2 35 32 1220 33 JAW BAND 2 36 7 122F JAW CURT CLAMP FRT MODEL 35 2 Item Part No Description Qty 37 7 126 HD ROLLER...

Page 34: ...14 3 Dual Disk Shroud System PAGE 31 15 7 24 16 18 10 8 28 20 17 5 6 4 18 21 26 19 25 12 22 23 26 21 9 24 26 21 20 5 13 11 17 2 1 25 22 27 22 18 28 26 TO 32 4140 OR 32 4141...

Page 35: ...11 21 1115 SHROUD HINGE 1 12 5 760B SIDE WHEEL GREY 2 13 5 786 WINGNUT 3 8 16 2 14 7 402 SCRUB HEAD PLATFORM 1 15 H 11321 HB 5 8 11 X 4 1 2 2 16 H 37038 JNYL 5 8 11 2 17 H 70001 HCS 1 4 20 X 1 2 SS 4...

Page 36: ...STAMP ORIENTED AS SHOWN 5 36 4 25 23 19 1 22 20 3 35 21 33 15 24 13 38 17 20 29 27 26 15 7 21 6 32 12 11 10 2 16 SHOWN FOR REFERENCE ONLY 39 28 20 9 14 18 30 34 34 28 31 37 8 Squeegee Suspension PAGE...

Page 37: ...21 7140 SQUEEGEE SWING PLATE 1 10 H 72555 PPH 10 32 X 1 3 4 SS 2 11 H 00249 PPH 10 32 X 2 1 4 SS 4 12 H 00288 PPH 10 32 X 2 1 2 SS 2 13 H RUE8 1 4 RUE RING COTTER 2 14 H 00568 STUD 3 8 16 X 2 1 2 SS 2...

Page 38: ...34 22 21 35 20 18 33 27 28 36 32 30 23 29 26 31 19 2 4 6 7 8 10 11 13 3 15 16 17 32 23 23 36 14 1 12 35 34 30 23 24 36 30 25 5 Cylindrical Mechanical PAGE 35...

Page 39: ...15 5 831 MASTER LINK 1 16 5 837 BROOM DRIVER 2 17 5 845A WINDLACING WEATHER STRIPPING 1 18 H 00272 SCS 1 4 20 X 1 0 1 19 H 00279 WASHER 5 8 TEFLON 1 20 H 01343 1 8 X 1 8 X 3 4 KEY 1 21 H 15009 HCS 1...

Page 40: ...37 1 26 58 41 34 28 1 42 9 44 36 2 60 13 12 7 52 51 59 56 56 25 3 6 5 35 35 62 19 17 51 66 30 45 59 56 15 48 65 48 65 20 19 52 61 10 50 58 55 45 50 46 57 53 57 24 18 47 33 49 32 49 21 52 22 67 43 53...

Page 41: ...T 1 30 7 169 SWITCH BRACKET ARM 1 31 8 613 FLEXIBLE COUPLER 1 32 H 00288 PPH 10 32 X 2 1 2 SS 3 33 H 00531 JNYL 3 8 24 SS 2 34 H 00797 FW 17 3mm X 33 2mm X 1 6mm 2 35 H 01125 3 16 X 1 KEY 2 36 H 11380...

Page 42: ...CENTRAL COMMAND II 13 9 16 17 4 19 10 12 5 8 2 18 6 10 15 14 29 22 27 33 26 31 25 23 32 21 20 33 24 35 28 34 11 1 7 2 29 3 3 38 36 37 PAGE 39...

Page 43: ...01199 PROTECTIVE BOOT TOGGLE SWITCH BLUE 1 17 H 01198 PROTECTIVE BOOT TOGGLE SWITCH GREEN 1 18 7 837 FUSE RESETTABLE 2 AMP 1 19 21 2008 CONTROL PANEL 1 20 4 234 KEY SWITCH 1 21 H 37408 KEPS NUT 10 32...

Reviews: