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Fab Fours H2340, Installation Instructions Manual

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Fab Fours H2340 Installation Instructions Manual Download Page 6

 

 

Installation Instructions 

Yukon XL 1500 Winch Bumper 

Product Number: H2340-H2342 

Application: ’07-’12 GMC Yukon XL 1500 

 

Copyright 2012 Fab Fours, Inc. 

Page 6 of 21 

H234X_REV_A-Rev.A

 

3

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Open the hood and remove the six (6) fasteners attaching the bumper and 
grille to the radiator core support with a 10mm socket :   

 

 

Figure 3 - GRILLE FASTENER REMOVAL 

 

4

4

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Reaching behind the bumper cover at the outer corner, firmly pull the cover 
outward to release it from the fastening clips. Repeat for other side 

 

 

Figure 4 - CORNER CLIP RELEASE 

 

Summary of Contents for H2340

Page 1: ...ould lead to severe injury or death Always remove jewelry and wear eye protection Always use extreme caution when jacking up a vehicle for work Set emergency brake and use tire blocks Locate and use t...

Page 2: ...stylish GMC Yukon XL Winch Bumper This bumper has been engineered for strength while keeping the weight down It can accept the Warn 12K winch and look cool doing it This product has also been enginee...

Page 3: ...lips Screwdriver 3 Square driver Drill with 3 8 bit Air saw or Rotary tool III Package Contents QTY DESCRIPTION FAB FOURS PART NUMBER x 1 GMC Yukon XL Front Bumper H235X B x 1 Yukon XL Driver Mounting...

Page 4: ...urs Inc Page 4 of 21 H234X_REV_A Rev A Bumper Hardware HDLA Hardware 1 4 20 x 0 75 1 4 20 1 4 1 4 1 4 20 x 75 Stainless 8 32 x 75 6 Thread forming Screw 1 4 20 8 32 8 1 4 20 x 1 25 Stainless 1 2 13 x...

Page 5: ...h clips with a small screwdriver or plastic rivet removal tool and two 2 screw fasteners with a 7mm socket and ratchet from the front of each wheel well as shown below Figure 1 WHEEL WELL FASTENER LOC...

Page 6: ...H234X_REV_A Rev A 3 3 Open the hood and remove the six 6 fasteners attaching the bumper and grille to the radiator core support with a 10mm socket Figure 3 GRILLE FASTENER REMOVAL 4 4 Reaching behind...

Page 7: ...igure 5 BUMPER COVER REMOVAL 6 6 If your vehicle is equipped with fog lights the wiring harness must be disconnected from both lights before the bumper cover can be set aside 7 7 Set the bumper cover...

Page 8: ...b Fours Inc Page 8 of 21 H234X_REV_A Rev A 9 9 With a 22mm socket and breaker bar loosen the two main push bar mounting screws Pull the push bar forward away from the truck Figure 7 PUSH BAR MOUNTING...

Page 9: ...Use a ratchet and 10mm socket to remove the headlight to access the turn indicator wiring Remove the two top fasteners and loosen the outer fastener Repeat for both sides Figure 9 HEADLIGHT REMOVAL 1...

Page 10: ...bumper requires you to cut the bumper cover and grille surround into separate pieces READ THIS ENTIRE SECTION CARFULLY BEFORE PROCEDING Failing to do so may affect the quality of the final installati...

Page 11: ...ng plastic screws with a 3 square drive bit Figure 111 FOAM FASTENER REMOVAL 3 3 Attach the Fab Fours provided grille mounting bracket to two center foam mounting holes as shown below Use the hardware...

Page 12: ...umper section off of the grille following the existing body line See Bold line on image below Be very careful when trimming not to damage the paint on the grille The bumper section will not be reused...

Page 13: ...RS COLOR Running Brown White Turn White Blue Pass Red Ground Power Black Purple Green Red Ground Black Green 3 Tuck the Fab Fours provided wiring and bulb out of the way until the installation of the...

Page 14: ...as shown below Figure 166 Turn Signal Installation 9 Install the light inserts with turn indicators into the cutout in the bumper Use the length stainless steel button head washers and hex nuts to fas...

Page 15: ...hown below using the 8 button head screws washers and nylock hex nuts Figure 188 Fog Light to Bracket Installation 11 Install the fog light and bracket into the bumper using the remaining two holes av...

Page 16: ...000 lbs the front face mounting holes must be used If not installing a winch a license plate may be installed onto the front face of the bumper Hardware not included 1 Install intermediate mount onto...

Page 17: ...odified grille surround to the bumper locating the Fab Fours provided grille mounting bracket onto the top of the foam core support shell housing Reattach it at the top corners with the OEM screws and...

Page 18: ...sert the studs into the slots on the mounting brackets from the back side as shown below Figure 213 STUD PLATE ORIENTATION 4 With the help of others or a lifting device lift and align the bumper mount...

Page 19: ...n all fasteners fully beginning with frame mounts Then tighten all mount to bumper fasteners 7 OPTIONAL Trim the inner fender liners to match the higher clearance of your Fab Fours bumper This can be...

Page 20: ...ring harnesses to lights as shown in wiring diagram 10 Verify proper operation of lights Note Turn indicators should be dim during running condition and flash bright for turn VII Maintenance Care Peri...

Page 21: ...tion Instructions Yukon XL 1500 Winch Bumper Product Number H2340 H2342 Application 07 12 GMC Yukon XL 1500 Copyright 2012 Fab Fours Inc Page 21 of 21 H234X_REV_A Rev A More than expected Better than...

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