Page K-ii
Repair and Service Manual
TABLE OF CONTENTS FOR SECTION ‘K’ (CONT.)
SECTION TITLE
BRAKES
Spindle Replacement ......................................................................................... K - 23
Actuator Linkage Bushings ................................................................................ K - 23
Actuator Pivot Bushings ..................................................................................... K - 23
BLEEDING BRAKES ............................................................................................. K - 24
LIST OF ILLUSTRATIONS
Fig. 1 Mechanical Brake System ........................................................................... K - 1
Fig. 2 Wheel Brake Adjustment ............................................................................. K - 2
Fig. 3 Parking Brake and Kick-Off Mechanism ...................................................... K - 3
Fig. 4 Compensator Assembly .............................................................................. K - 3
Fig. 5 Troubleshooting Table ................................................................................. K - 6
Fig. 6 Brake Pedal Bumper Inspection .................................................................. K - 8
Fig. 7 Brake Pedal Inspections .............................................................................. K - 8
Fig. 8 Checking for Excessive Free Travel ............................................................ K - 9
Fig. 9 Equalizer and Compensator ........................................................................ K - 9
Fig. 10 Parking Brake Pedal Hinge Inspection..................................................... K - 10
Fig. 11 Kick-Off Cam Inspections ........................................................................ K - 10
Fig. 12 Periodic Brake Performance Test ............................................................ K - 11
Fig. 13 Equally Load Vehicle ............................................................................... K - 12
Fig. 14 Adjuster Mechanism ................................................................................ K - 13
Fig. 15 Brake Shoe Wear .................................................................................... K - 13
Fig. 16 Orientation of Brake Shoe Springs .......................................................... K - 14
Fig. 17 Free Travel Adjustment ........................................................................... K - 15
Fig. 18 Check Clevis Pins ................................................................................... K - 15
Fig. 19 Checking Parking Brake Latching Pressure ............................................. K - 15
Fig. 20 Brake Assembly ...................................................................................... K - 16
Fig. 21 Wheel Brake Lubrication Points ............................................................... K - 17
Fig. 22 Backing Plate Removal and Installation ................................................... K - 17
Fig. 23 Brake Shoes and Springs ........................................................................ K - 18
Fig. 24 Setting Adjuster Screw ............................................................................ K - 18
Fig. 25 Brake Cable, Equalizer and Compensator ............................................... K - 19
Fig. 26 Brake Pedal Removal and Installation ..................................................... K - 19
Fig. 27 Catch Bracket and Latch Arm .................................................................. K - 20
Fig. 28 Pedal Bumper Adjustment ....................................................................... K - 20
Fig. 29 Parking Brake Release Linkage and Kick-Off Cam .................................. K - 21
Fig. 30 Master Cylinder Replacement ........................................................................ K - 22
Fig. 31 Bleeding Brakes.............................................................................................. K - 24
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Summary of Contents for EXPRESS L6 2012
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