EZG FHN9 Owner'S Manual Download Page 34

Page: 34 / 46

No.

Part No.

Name

Quantity

Replaced

part No.

Remarks

0501000000

Brake rod

0502000000

Seat of brake rod

0503000000

0504000000

Positioning pin

0505000000

Brake reset return spring I

0506000000

Tighten adjusting screw

0507000000

Tighten adjusting block

0508000000

Brake reset return spring II

0509000000

Foot brake wire

0510000000

Front wheel breadline

0511000000

Brake shoe

0512000000

Screw

0513000000

Front wheel brake device

0657821025

Bolt

0697d11000

Washer

0514000000

Brake panel

0515000000

Pedal brake seat

0516000000

Swing arm pin

0517000000

Spring

0518000000

Brake wire drawing axle

0600912516

0657831020

Bolt

0600700620

Bolt

0661700600

Screw

0657821035

Bolt

0657821055

Bolt

0661701000

Screw

0600931000

Washer

0608960800

Collar

0519000000

wire drawing axle

0520000000

Hand brake bearing sleeve

0521000000

Hand brake handle

0522000000

Hand brake gasket

0523000000

Hand brake wire

www.ezgmfg.com

Revision Number-001 01-01-2020 - Present

EZG Manufacturing

1-800-417-9272

BRAKE SYSTEM

Summary of Contents for FHN9

Page 1: ... 417 9272 FORK N HOG FORKLIFT EZG Manufacturing 405 Watertown Road Waterford Ohio 45786 740 749 3512 or 1 800 417 9272 Fax 740 962 2037 www ezgmfg com Before using this FORK N HOG FORKLIFT study and understand the entire Owner s Manual Serial Number _____________ ...

Page 2: ...ITION 65 WARNING 5 MACHINE DESCRIPTION 5 SPECIFICATIONS 6 OPERATING SAFETY 7 PRE STARTCHECKS ADJUSTMENTS 8 START STOP PROCEDURE 9 12 SERVICE MAINTENANCE 13 22 MAIN COMPONTENTS 23 25 DRIVEWHEEL 26 27 WARRANTY 43 TABLE OF CONTENTS STEERING SYSTEM 28 30 BRAKE SYSTEM 31 32 HOISTING SYSTEM 33 36 ELECTRICAL SYSTEM 37 39 HYDRAULIC SYSTEM 40 41 NOTES SERVICES RECORDS 42 WARRANTY REGISTRATION 44 ...

Page 3: ...ity that you have come to expect from EZG Manufacturing The purpose of this manual is to inform the owner employer and the operator how to safely operate this piece of equipment and make them aware of any hazards It also contains important information regarding assembly set up operation and maintenance It is the Owner Employer s responsibility to make sure that anyone who operates this machine und...

Page 4: ... Keep all unauthorized and untrained personnel especially children away from operating the Fork N Hog Improper maintenance can be hazardous Read and understand this section before you perform any maintenance service or repairs General Safety The Fork N Hog should only be lifted by qualified personnel DO NOT lift the machine by the ROPS DO NOT lift the machine from the bottom side using forks Mecha...

Page 5: ...eat forward prior to positioning the lifting strap Rig one end of the strap through the cage Figure 1 and hook to rigging point on the top of the mast Figure 2 MACHINE LIFTING INSTRUCTIONS Figure 1 Figure 2 Loop the center point of the strap into the pin opening and replace the pin Figure 3 Position the forks of the lifting machine above the cage and below the straps Figure 4 Ensure that the sleev...

Page 6: ...could result in DEATH or SERIOUS INJURY MACHINE LIFTING INSTRUCTIONS Figure 5 Figure 6 Begin to lift the machine until the straps have a slight amount of tension Figure 5 o Stop and double check the correct positioning of the hook ends and the counterweight pin Continue to lift the machine to the desired elevation Figure 6 ...

Page 7: ...ed area and work with approved safety equipment such as dust masks that are specially designed to filter out microscopic particles MACHINE DESCRIPTION The 24 volt battery powered EZG Fork N Hog Forklift is unique in its shape heavy duty yet compact carriage and ergonomic comfortable operation Designed for narrow passages and small operating areas the Fork N Hog can easily transport over one US ton...

Page 8: ... mile km h Speed control Gradeability Driving brake Stopping brake Battery 24V Weight of battery Weight of truck include battery lb kg Driving motor Compound wound dynamo Lifting motor Shunt wound dynamo kw Wheels front rear Dimensions of front wheels 2 mm Dimensions of driving wheels rear 1 mm Table 1 The Main Technical Parameters Note 1 The type of the items with can be chosen according to the d...

Page 9: ...g the total weight of the Forklift and the payload While driving the Forklift you should always maintain the correct driving position Never stick your legs outside the Forklift and never put your hands and feet between the moving parts of the lift While loading goods be sure to check the quality of the pallets never put the goods on damaged pallets Avoid starting suddenly sharp braking reversing a...

Page 10: ...lete NOTE Adjust the seat only when the the Forklift is turned off Ensure the seat is locked in place Warning Before adjusting the rake of the steering wheel you should park the Forklift and apply the hand brake Adjustment of the Vertical Tilt of the Steering Wheel The rake of the steering wheel can be adjusted to personal operation habit To adjust the rake of the steering wheel use the method des...

Page 11: ... total operating time total hours on the battery Check to see that the battery has sufficient capacity for operation FNH Forklift Operation Once the FNH is started Lift the Forks about 4 inches 10 cm from the floor Release the Hand Brake Figure 4 1 Place the Direction Lever Figure 1 2 in the required direction forward reverse Use the Speed Selection Switch Figure 1 1 to select the desired operatin...

Page 12: ...Brake Pedal To stop the Forklift take your right foot off the accelerator pedal and press the brake pedal fig 2 until the Forklift has completely stopped Do not press the accelerator pedal and the brake pedal at the same time as that will burn out the electric component The Emergency Stop Switch Button If the Forklift suddenly gets out of control you smell see any fumes or any other potentially da...

Page 13: ...t lead to accidents Here are the steps you need to take to ensure a stable load and safe forklift load capacity for any forklift task Secure the load so it is stable and can t move around Don t try to pick up damaged loads unless it has been secured by wrapping or banding Ensure the load is as centered as possible on the forklift When it is impossible to avoid carrying an off center load arrange i...

Page 14: ...d Adjusting the Fork Positions Level the forks before lifting a load Place the forks as far under the load as possible Center the weight of the load between the forks Adjust forks manually or with a fork positioner Tilt the mast back to stabilize the load Lifting the Load Ensure there is adequate overhead clearance before lifting the load Slowly lift the load and tilt the mast backward slightly to...

Page 15: ...d be allowed when repairing a battery or while it is charging 5 Never rest tools or metal parts on the battery 6 Keep the metal cowling of the batteries clean and dry Checking the electrolyte in the battery The most important thing to be carried out on the battery is measurement of the density of the electrolyte as this indi cates the state of the charge The density of the electrolyte is measured ...

Page 16: ...ou blow clean compressed air onto the commutator to remove any dust and the carbon or copper powder after a period of time At the same time inspect and check the roughness of the commutators and the protrusions between the blades If there are any spots of rust on the commutator clean the armature with fine grain emery paper If there are obvious signs of abrasion or scratches on the commutator and ...

Page 17: ...for lifting B reverse V2 inching switch for tilt 5KΩ regulating speed potentiometer V3 inching switch for sideshift K1 key switch W horn K2 locking for the other circuits N1 horn button A1 A2 the armature T1 big pilot light in front S1 S2 magnetic field P1 fuse 100A Z1 main contactor P2 fuse 20A ZS1 main contactor coil P3 fuse 20A Z2 pump motor contactor J1 relay for the pilot light in front and b...

Page 18: ...h related electric current value and temperature that can be displayed from the console Programming of the controller can improve response at low speeds A tight container is also mounted to assure optimal protection against splashing and against dust chip or small objects LED Code Explain All light off The source or controllers are bad All light on Controller or microprocessor breakdown 0 1 The co...

Page 19: ...p and down by means of stretching and shrinking the cylinder The high strength forged steel forks slides on the mobile upright by means of the traction of the high tensile strength chain to load and unload the goods safely Fig 4 The Hydraulic Cylinders The dynamoelectric counterweight Forklift of series of CPD F type has common type and standard type The common type is fitted with two lift cylinde...

Page 20: ... the two sides are operating appropriately If the limit screws are too tight the forks holder plate cannot slide freely If too loose the forks holder plate will shake The forks should be checked after 500 hours of usage Any faulty forks must be taken out of service immediately and cannot be used again until they have been repaired or replaced The fence must be fixed after the forks are fitted on t...

Page 21: ... Adjust the screw of steel cables on the retainer After adjusting the brake turn the wheels to see if they are free Simultaneously have another techincian press the brake pedal lightly Turn the wheels to inspect the different braking between the two wheels If one wheel is tight and another wheel is loose the brakes should be adjusted again Have the technician press the brake pedal hard Rotate the ...

Page 22: ...il reaches standard level If the oil is under the level of the grease cup oil should be added immediately In the normal case after having worked for 1000 hours the lubricating oil should be changed in the cowling of the reduction unit If the gear case makes an unusual noise you should park the Forklift and an experienced technician should check the gear case The damaged bearings or gears may be th...

Page 23: ...e optimal tension of chain Grease the chain Turn the steering wheel to test whether the steering wheel turn easily Repeat the operations in reverse order indicated above mentioned to install the parts removed Note Before operating the above mentioned steps make sure that the key has been removed and that the parking brake is on The rear of the Forklift is blocked with suitable blocks to make the d...

Page 24: ...lubricating oil Check the wheels to keep that they are in good condition Damaged or buckled wheels must be replaced Clean the braking drums in the wheel hubs and remove any oilsmear and dust Repeat the operations in reverse order indicated above mentioned to install the wheels removed The Removal and Installing of the Rear Wheels Block the Forklift with the manual parking brake and block the front...

Page 25: ...MAIN COMPONENTS 23 www ezgmfg com Revision Number 001 01 01 2020 Present EZG Manufacturing 1 800 417 9272 ...

Page 26: ...000 Oil level scale 1 17 0216000000 Triple control valve 1 18 0217000000 Control rod 3 19 0218000000 Control valve cover 1 20 0219000000 Pedal 1 21 0220000000 Tilt cylinder shaft 2 22 0221000000 Front wheel spindle cover 2 23 0222000000 Rear mirror 1 24 0600700816 Bolt 6 25 0600700830 Bolt 9 26 0600930800 Washer 17 27 0600931000 Washer 6 28 0600950600 Washer 14 29 0608020800 Screw 1 30 0608180612 ...

Page 27: ... 1 47 0207060000 Guide ring 1 48 0207070000 Seal ring 1 49 0207080000 Piston column 1 50 0207090000 Seal ring 1 51 0207100000 Guide ring 1 52 0207110000 Seal ring 1 53 0207120000 Cylinder head 1 54 0207130000 Cylinder cover 1 55 0207140000 Seal ring 1 56 0207150000 Screw 1 57 0207160000 Universal joint 1 58 0600932000 Washer 1 MAIN COMPONENTS 25 www ezgmfg com Revision Number 001 01 01 2020 Presen...

Page 28: ...DRIVE WHEEL 26 www ezgmfg com Revision Number 001 01 01 2020 Present EZG Manufacturing 1 800 417 9272 ...

Page 29: ...140000 Fixed screw 6 16 0401150000 Wheel fixed screw 6 17 0401160000 Drive wheel 1 18 0610980316 Key 1 19 0401170000 Lip sealing ring 1 20 0800006034 Bearing 2 21 0800016004 Bearing 1 22 0800032009 Bearing 2 23 0657801615 Bolt 2 24 0657851015 Bolt 1 25 0661701400 Screw 1 26 0670d11025 Bolt 1 27 0670d11065 Bolt 2 28 0670d10620 Bolt 4 29 06893d1520 Collar 2 30 0600931000 Washer 2 31 0600931400 Washe...

Page 30: ...STEERING WHEEL 28 www ezgmfg com Revision Number 001 01 01 2020 Present EZG Manufacturing 1 800 417 9272 ...

Page 31: ...14000000 Bearing seat 2 17 0315000000 Steering wheel 1 18 0316000000 Steering wheel cover 1 19 0317000000 Steering chain I 1 20 0318000000 Drive device 1 21 0319000000 Steering shaft 1 22 0320000000 Steering tube 2 23 0321000000 Steering eccentric linkage shaft 2 24 0322000000 Big gear 1 25 0800032010 Bearing 1 26 0800032011 Bearing 1 27 0610961014 Key 1 28 0610960620 Key 3 29 0657821090 Bolt 1 30...

Page 32: ...llar 2 43 0600931000 Washer 1 44 0600931600 Washer 1 45 0600930800 Washer 9 46 0697d11000 Washer 5 47 0697d10800 Washer 5 48 0323000000 Steering chain II 1 30 www ezgmfg com Revision Number 001 01 01 2020 Present EZG Manufacturing 1 800 417 9272 STEERING WHEEL ...

Page 33: ...BRAKE SYSTEM 31 www ezgmfg com Revision Number 001 01 01 2020 Present EZG Manufacturing 1 800 417 9272 ...

Page 34: ...vice 2 14 0657821025 Bolt 8 15 0697d11000 Washer 12 16 0514000000 Brake panel 1 17 0515000000 Pedal brake seat 1 18 0516000000 Swing arm pin 1 19 0517000000 Spring 1 20 0518000000 Brake wire drawing axle 1 21 0600912516 Pin 3 22 0657831020 Bolt 2 23 0600700620 Bolt 1 24 0661700600 Screw 1 25 0657821035 Bolt 1 26 0657821055 Bolt 1 27 0661701000 Screw 2 28 0600931000 Washer 1 29 0608960800 Collar 1 ...

Page 35: ...HOISTING SYSTEM 33 www ezgmfg com Revision Number 001 01 01 2020 Present EZG Manufacturing 1 800 417 9272 ...

Page 36: ...2 18 0118000000 Sleeve of door frame shaft 2 19 0119000000 Pressure panel for door frame 4 20 0120000000 Lifting chain 1 21 09098216d7 Bonded seal washer 3 22 1008000000 Joint 2 23 0123000000 Pipe protection slot I 1 24 0124000000 Pipe clamp bracket 1 25 0125000000 Pipe clamp panel III 1 26 0126000000 Pipe clamp panel II 2 27 0127000000 pipe rubber block II 3 28 0128000000 Pipe clamp block 4 29 01...

Page 37: ... 1 62 0103050000 Guide ring 1 63 0103060000 Guide ring 1 64 0103070000 Seal ring 1 65 0103080000 Dust proof ring 1 66 0103090000 Seal ring 1 67 0103100000 Seal washer 1 68 0103110000 Piston rod end 1 69 0103040001 Piston rod 1 70 0104010000 Middle external oil tank 1 71 0104020000 Middle oil tank piston 1 72 0104030000 Middle oil tank head 1 73 0104040000 Middle piston rod 1 74 0104050000 Piston r...

Page 38: ...op seat 1 86 0800006305 Bearing 2 87 0657820660 Bolt 2 88 0657820670 Bolt 1 89 0657820512 Bolt 2 90 0661700600 Screw 3 91 0670d10830 Bolt 1 92 06893d1620 Collar 1 93 0697d10500 Washer 2 HOISTING SYSTEM 36 www ezgmfg com Revision Number 001 01 01 2020 Present EZG Manufacturing 1 800 417 9272 ...

Page 39: ...ELETRICAL SYSTEM 37 www ezgmfg com Revision Number 001 01 01 2020 Present EZG Manufacturing 1 800 417 9272 ...

Page 40: ... 1 18 0700000600 Relay seat 2 19 0700000700 Relay 2 20 0700000800 Time relay seat 1 21 0700000900 Time relay seat 1 22 0700001000 Fuse seat 2 23 0700001100 Fuse cover 2 24 0700001200 Fuse 2 25 0700001300 Contactor 2 1 26 0700001400 Contactor 1 1 27 0700001500 Seat for safety leaf installing 1 28 0700001600 Safety leaf 2 29 0700001700 Copper busbar 1 30 0700001800 Copper busbar 1 31 0700001900 Copp...

Page 41: ...0700002900 Switch 1 42 0700003000 accelerator 1 43 0700003100 Horn 1 44 0700003200 Illuminator 2 45 0700003300 Socket 1 46 0700003400 Plug 1 47 0697d10800 Washer 2 48 0697d11200 Washer 2 ELETRICAL SYSTEM 39 www ezgmfg com Revision Number 001 01 01 2020 Present EZG Manufacturing 1 800 417 9272 ...

Page 42: ...HYDRAULIC SYSTEM 40 www ezgmfg com Revision Number 001 01 01 2020 Present EZG Manufacturing 1 800 417 9272 ...

Page 43: ... 2 17 1009000000 Joint 3 18 1010000000 Joint 2 19 1011000000 Oil pipe 1 20 1012000000 Oil pipe 1 21 1013000000 Oil pipe 1 22 1014000000 Oil pipe 1 23 1015000000 Oil pipe 1 24 1016000000 Oil pipe 1 25 1017000000 Oil pipe 1 26 1018000000 Oil pipe 1 27 1019000000 Oil pipe 1 28 1020000000 Bolt 1 29 1021000000 Bolt 2 30 1022000000 Screw 3 31 1023000000 Clamp 2 32 1024000000 Side shift cylinder 1 33 090...

Page 44: ...1 800 417 9272 www ezgmfg com Revision Number 001 01 01 2020 Present 42 NOTES SERVICE PERFORMED DATE INITIALS SERVICE RECORDS ...

Page 45: ... with respect to any product or part not conforming to the Warranty or the description herein contained is at its option a to repair replace or refund such product or parts upon the prepaid return there of to location designated specifically by the Manufacturer Product returns not shipped prepaid will be refused b as an alternative to the foregoing modes of settlement the Manufacturer s dealer may...

Page 46: ...CHINE ARE HANDLED DIRECTLY THROUGH THE MANUFATURER EZG MANUFACTURING 1833 North Riverview Road Malta OH 43758 PHONE 1 800 417 9272 Email warranty ezgmfg com FAX 740 962 2037 Please take a minute to fill out the survey below so that we better serve our customers Survey 1 WHERE DID YOU FIRST HEAR ABOUT EZG MANUFACTURING CHECK ONE Masonry Magazine Website Newsletter Referral Masonry Construction Othe...

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