Extreme Flight 50cc Edge 540T Instruction Manual Download Page 29

29. Secure the cowl using 4 3mm socket head bolts in conjunction with 4 bonded sealing 
washers as shown. 

 

30.  Install your switches, battery and receiver as well as prop and spinner to achieve 
proper center of gravity. 
Pipe or canister installation hints 
You may wish to install a tuned exhaust system in your aircraft.  We have built a pipe 
tunnel into the bottom of your aircraft to make this a relatively easy task.  Some of the 
advantages of using a tuned exhaust are an increase in power and a reduction in engine 
noise.  There are many makes of tuned exhaust systems available for 50cc engines.  For 
the DA-50 you will need to purchase a wrap around header with a 25mm drop which will 
position the pipe in the center of the tunnel.  You will also need to purchase a Teflon 
coupler and spring clamps.  Here are a few pictures of our installation of an ES 
Composites carbon fiber tuned (www.escomposites.com) pipe using a Dave Brown 
Products pipe mount.  Notice we have put a ring of high temperature silicon gasket maker 
around the pipe to prevent the melting of the nylon cable tie we are using to retain the 
tuned pipe.  

 

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Summary of Contents for 50cc Edge 540T

Page 1: ...50cc Edge 540T ARF Instruction Manual Copyright 2009 Extreme Flight RC 1...

Page 2: ...onautics in order to be properly insured and to operate your model at AMA sanctioned flying fields only If you are not willing to accept ALL liability for the use of this product please return it to t...

Page 3: ...h a sealing iron and the imperfection will disappear Deeper marks may require that this process be repeated a couple of times to achieve the desired result but you will be surprised at how well this t...

Page 4: ...s The performance ability of the Extreme Flight RC Edge 540T is incredible If aggressive 3D flying is your passion then the new Extreme Flight RC 50cc Edge 540T is the airframe you ve been waiting for...

Page 5: ...in the covering over the 2 slots for the elevator control horns on the bottom of the elevator surface Double check to make sure you are cutting into the bottom of the elevator 2 Insert the 2 control h...

Page 6: ...cuff the portion of the horns that will be inserted into the elevator with sandpaper Apply 30 minute epoxy to the slots and thoroughly coat the horns and base plate bottom Reinsert the assembly into t...

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Page 9: ...at and fill the hinge hole with epoxy then coat the hinge with epoxy Push the hinge into its hole until the joint is about a from its final position and use a paper towel to remove the excess epoxy th...

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Page 11: ...weaken the glue joint Add a drop of penetrating oil to each hinge pin and you will ensure a smooth operating surface with no binding Seal the bottom of the hinge gap with a strip of Ultracote or Blen...

Page 12: ...are with the output shaft toward the front of the stab It will be easier to electronically center the servo and install the servo arm before screwing the servo into position We recommend the SWB 1 5 i...

Page 13: ...he picture You may find it necessary to enlarge the slot in the bottom of the stab to allow for maximum travel 9 Before you set aside the stabs take a moment with your covering iron and go over all of...

Page 14: ...uch detail as in the previous procedure Remove the aileron from the wing panel Locate the 2 slots for the control horns and remove the covering from the slots with a sharp 11 blade Follow the same pro...

Page 15: ...or heat shrink tubing Use the manufacturer supplied mounting hardware and install the servo with the output shaft toward the leading edge of the wing Electronically center your servo Aileron servo arm...

Page 16: ...dder the rudder control horns and the 2 slotted base plates Use a sharp 11 blade to remove the covering from the 2 pre cut slots in the rudder Trial fit the 2 rudder horns through the slots in the bas...

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Page 19: ...collars and 2 wheel pants from the hardware package Place the wheel onto the axle and secure with 2 wheel collars Place the threaded portion of the axle through the hole in the landing gear and screw...

Page 20: ...blind nut Repeat this process for the remaining wheel pant 18 While the Edge is still upside down let s install the rudder and the tailwheel assembly As you did with the ailerons and elevators glue th...

Page 21: ...ch set screw will seat and use a drop of blue Loctite on each set screw 20 Place the tailwheel assembly on the rear bottom of the fuselage and secure with a piece of tape Drill holes at the location o...

Page 22: ...t the engine mounting template for your chosen engine If using the DA 50 simply drill the firewall at the locations laser scribed on the firewall If using another make tape the template onto the front...

Page 23: ...front face of the motor box to the motor drive washer is 6 32 This is the length of the DA 50 with 2 5 inch standoffs Drill holes at the marked locations and install the engine using the recommended...

Page 24: ...of torque for best results We are using the SWB 4 offset rudder arm We highly recommend the use of this quality product to ensure correct geometry 24 Next let s install the pull pull rudder cables Loo...

Page 25: ...rward into the canopy area and make up the same type of linkage as you did previously Electronically center your servo Secure the linkage at both ends with a 3mm bolt and nylon insert lock nut Repeat...

Page 26: ...o close to the header If using a standard muffler simply bolt the servo into the pre cut hole You will need to fabricate your own linkage to accommodate your choice of engine I used a short length of...

Page 27: ...ration 30 Once you are satisfied with your throttle tank and ignition installation glue the engine box top in place with epoxy Do not omit this piece as it adds a great deal of strength and rigidity t...

Page 28: ...uselage to aid in alignment Peel the tape back just behind the F1 former and place the cowl into position You will need to open the cowl to clear the cylinder head of the engine Place your spinner 4 i...

Page 29: ...aust are an increase in power and a reduction in engine noise There are many makes of tuned exhaust systems available for 50cc engines For the DA 50 you will need to purchase a wrap around header with...

Page 30: ...t 6 25 inches from the leading edge of the wing measured at the root and extends back to 7 inches CG is determined with the EDGE in the upright position One of the best ways to dial in the proper CG f...

Page 31: ...the only way to set up the Extra Start here and then adjust to fit your own preferences and style of flying Elevator 8 10 degrees low rate 18 20 exponential all you can get high rate 60 65 exponentia...

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