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Extraflame TERMOPELLET TC30 Installer Manual Download Page 34

HYDRAULIC PLANT CONNECTION

34

Chapter 4 

LAYOUT 10

In this confi guration, with open vessel and circulation regulated by electro-thermal controls, the biomass 
boiler and eventually the auxiliary boiler, are connected to the puff er. Areas 1 and 2 are satisfi ed by the 
collector. The domestic hot water is produced through an exchanger inside the puff er. 

CIRCUIT

 

BO

ARD

Summary of Contents for TERMOPELLET TC30

Page 1: ...the instructions carefully before installation use and maintenance The installation must be carried out by qualified staff The instruction book is an integral part of the product Installer manual PEL...

Page 2: ...2...

Page 3: ...RAULIC PLANT CONNECTION 17 OPEN VESSEL PLANT 17 GENERALITY 17 OPEN EXPANSION VESSEL 17 SAFETY PIPE AND LOAD PIPE 18 CLOSED VESSEL PLANT FOR MANUAL AND AUTOMATIC MANUAL FEEDING APPLIANCES 18 SAFETY VAL...

Page 4: ...4 Chapter 8 BOILER MOBILE ACCESSORIES 52 Chapter 9 FINAL CHECK 54...

Page 5: ...cycle The boiler is packaged delivered on a wood pallet with the insulating mattress to be mounted without the shell and front door which are packaged inside a cardboard box positioned at the side of...

Page 6: ...system without side tank is used Pellet tank silo with control motor driving unit and star valve display mounted Loose accessories positioned inside the boiler and in particular F Inside deflector M...

Page 7: ...d unload or for transport on different floors the boiler is also provided with 1 upper hook ring which allows the safe anchoring of the metal structure through hooks chains or ropes Once the protectiv...

Page 8: ...essary for maintenance compulsory air inlet and in particular that the inspection door for routine cleaning can be opened at 90 without obstructions and that the power supply plug can be accessed afte...

Page 9: ...btain the result illustrated in figure 3 4 The cable gland holes indicated in figure 3 allow the passage of all electrical connections between boiler and plant The cables passing these holes to be con...

Page 10: ...al excluding the material incorporated in geological formation and transformed in fossil BIOFUEL Fuel produced directly or indirectly by biomass CHIMNEY Vertical pipe with the aim to collect and expel...

Page 11: ...t be preceded by checking the chimneys flues or unload terminals positioning of appliances similarly to No installation Legal distances Limitations disposed by local administrative regulations or part...

Page 12: ...to realised using open elbows not higher than 45 see figures below INSULATION FLUE INSPECTION For the heat generator appliances equipped with electro ventilation for expelling smoke i e all Extraflame...

Page 13: ...E D F REFERENCES MEASUREMENTS A left wall 250 mm B rear 500 mm C front 650 mm D tank width 618 mm E total width with tank 1446 mm F Right wall 300 mm must have a minimum natural depression of at leas...

Page 14: ...MOUNTING PHASES 14 Chapter 3 3 m max Inspection 3 5 Windproof chimney cap Flue Inspection Insulated external pipe Inspection 3 m max 45 Flue Inspection figure 3 9 figure 3 10 figure 3 11 figure 3 12...

Page 15: ...internal section be built in order to avoid rain snow foreign bodies penetrating the chimney and in order that in case of winds in any direction and inclination the discharge of the fuel products is...

Page 16: ...ans of reverse draught caused by the presence of another used appliance or suction device in such room The permanent openings in the adjacent room must comply with the above described requisites The a...

Page 17: ...s Acoustic alarm activation device Acoustic alarm Temperature indicator Pressure indicator Automatic circuit breaker switch block thermostat The temperature safety sensors must be in place on the mach...

Page 18: ...ing of the heat generator with water coming from the vessel The use of an individual safety pipe at the service of more generators is allowed In such case the safety pipes routes which connect the ind...

Page 19: ...alve must be connected to the highest part of the heat generator or outlet pipes immediately near the generator The length of the pipes route included between the attachment to the generator and the s...

Page 20: ...dependent circuit Where it is necessary to separate the individual heat generator from the vessel or expansion vessels unit a three way tap must be applied on the connection piping between the generat...

Page 21: ...f smoke condensation and prolongs the boiler life span Valves on the market have different calibrations Extraflame advises use of model 55 c with 1 hydraulic connections Once the valve calibration tem...

Page 22: ...snotrealisedtoservemoreusers according to the specific Standards and prescriptions in force A check of the connections with pre existing flues is recommended FEEDING WATER FEATURES The chemical physic...

Page 23: ...chapter HYDRAULIC LAYOUTS KEY Devices managed by the boiler electronic board Numbering Component description 1 Upper puffer temperature probe 2 Domestic storage tank temperature probe 4 Boiler water...

Page 24: ...mestic terminals VM Mixing valve VEAC Boiler open expansion vessel VECC Boiler closed expansion vessel VECB Domestic storage tank closed expansion vessel VECP Puffer closed expansion vessel VECS Solar...

Page 25: ...with closed vessel and circulation regulated by pumps the biomass boiler and eventually the auxiliary boiler are connected to the puffer Areas 1 and 2 are satisfied by the collector The domestic hot...

Page 26: ...In this configuration with closed vessel and circulation regulated by pumps the biomass boiler and eventually the auxiliary boiler are connected to the puffer Areas 1 and 2 and the domestic storage t...

Page 27: ...lation regulated by pumps the biomass boiler and eventually the auxiliary boiler are connected to the puffer Areas 1 and 2 are managed separately and area 1 is also dedicated to thermal safety by usin...

Page 28: ...n with closed vessel and circulation regulated by pumps the biomass boiler and eventually the auxiliary boiler are connected to the puffer Heating areas 1 and 2 are satisfied by it The domestic hot wa...

Page 29: ...losed vessel and circulation regulated by electronic controls the biomass boiler and eventually the auxiliary boiler are connected to the puffer Areas 1 and 2 are satisfied by the collector The domest...

Page 30: ...his configuration with closed vessel and circulation regulated by electro thermal controls the biomass boiler and eventually the auxiliary boiler are connected to the puffer Areas 1 2 and the domestic...

Page 31: ...ro thermal controls the biomass boiler and eventually the auxiliary boiler are connected to the puffer Areas 1 and 2 are satisfied by the collector and managed separately and area 1 is also dedicated...

Page 32: ...ed vessel and circulation regulated by electro thermal controls the biomass boiler and eventually the auxiliary boiler are connected to the puffer Areas 1 and 2 are satisfied by the collector The dome...

Page 33: ...n with open vessel and circulation regulated by pumps the biomass boiler and eventually the auxiliary boiler are connected to the puffer Areas 1 and 2 are satisfied by the collector The domestic hot w...

Page 34: ...en vessel and circulation regulated by electro thermal controls the biomass boiler and eventually the auxiliary boiler are connected to the puffer Areas 1 and 2 are satisfied by the collector The dome...

Page 35: ...ration withopenvesselandcirculationregulatedbypump thebiomassboilerandeventually the auxiliary boiler are connected to the puffer Areas 1 and 2 are satisfied by the collector The domestic hot water is...

Page 36: ...en vessel and circulation regulated by electro thermal controls the biomass boiler and eventually the auxiliary boiler are connected to the puffer Areas 1 and 2 are satisfied by the collector The dome...

Page 37: ...CN4 5 23 Belimo 35 100 CN2 16 FUSE 23 25 N GND 29 17 30 SB1 2 40 15 42 43 14 19 4 28 1 19 COM 48 C 29 20 47 4 13 28 CN10 24V 1 27 I 50 C 1 PF4 48 11 26 41 85 18 37 39 12 90 Pb 22 24 4 PF2 N CN7 12 34...

Page 38: ...ro switch 13 Upper door positioning micro switch 4 Boiler water temperature probe 5 Pellet pipe temperature probe 17 Ecoder connector 70 Pellet feeding motor reducer probe connector 60 Smoke motor enc...

Page 39: ...CONNECTION TO ELECTRICAL PLANT 39 Chapter 5 figure 5 2...

Page 40: ...V 24 2 Fumes suction motor power supply OUT 230 V 25 2 Trapdoor motor power supply OUT 230 V 26 2 Scraper motor power supply OUT 230 V 27 2 Free output future applications OUT 230 V 28 3 Air valve 1...

Page 41: ...Chapter 5 ELECTRONIC BOARD FUSES The general fuse is in the input board between the power supply cable and the bipolar main switch its value is of 12 5 At delay see boiler electrical layout 5 A 5 A 20...

Page 42: ...4 The rear covering is the first piece and will have to have been positioned before connecting the plant Before mounting the other particulars it is necessary to position the insulating mattress Afte...

Page 43: ...re 6 3 2 lower and upper door micro switch figure 6 3 and 6 4 3 shell and tube cleaning door figure 6 5 4 Also pay particular attention to the cables relating to the two micro switches which will have...

Page 44: ...e appropriate supports with a movement from the top to the bottom Always on the right side it is possible to also mount the covering carter optional upon request which will only have to be used in cas...

Page 45: ...to the previously mounted plates With the self threading 4 2 x 9 5 screws provided fix the grate shaker unit protection carter and the smokes motor protection carter Use the plates and screws provided...

Page 46: ...trated in the above figures Dismantle the front panel of the silo Place the silo side by side of the boiler body Insert the feeding spiral in the boiler pipe and block everything using the nuts provid...

Page 47: ...iler body and the tank separately Subsequently bring the silo near the boiler and couple the studs with the relative holes At this point fix with the nuts If the adjustments carried out with the feet...

Page 48: ...boiler and tank installation is complete the board will be removed from the boiler right side and without the need to disconnect the cabling wires it will be mounted on the tank front side as indicat...

Page 49: ...SILO 49 Chapter 7 Pellet pipe probe connector Pellet feeding motor probe connector Once the electronic board has been mounted connect the wiring as follows figure 7 18 figure 7 19 figure 7 20 figure...

Page 50: ...tank front and side panels using the screws provided Insertion pellet silo safety thermostat bulb situated at the tank base above the star valve Block the bulb by fixing the plate with the appropriat...

Page 51: ...7 30 move the silo towards the right paying attention to the wiring proceed with cleaning the pellet pipe and relative maintenance once completed repeat the operations in reverse order to bring the si...

Page 52: ...pplied together with the boiler are accessories required for the good functioning and which have to be correctly positioned in the same boiler Positioning side handle clean smokes turner Positioning s...

Page 53: ...BOILER MOBILE ACCESSORIES 53 Chapter 8 Positioning fire wall in the lower part of the boiler Positioning of the two ash drawers figure 8 6 figure 8 7 figure 8 8 figure 8 9...

Page 54: ...FINAL CHECK Once completed check all parts have been correctly fixed in particular the levelling between the parts constituting the boiler and silo covering eventually correct by acting on the foresee...

Page 55: ...55 Notes...

Page 56: ...ww lanordica extraflame com E mail info extraflame com This document is available at www extraflame it support PELLET AND WOOD BOILERS Extraflame reserves the right to vary the features and data given...

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