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Instruction Manual 

ExTox Bio-Compact 

 

 

BA_Bio-Compact_e_2015-10-22.doc 

 

Page 11 of 12 

 

6

 

Operation of Bio-Compact 

The operation of the control unit ET-4D2 is described in the Instruction Manual of the Control 

Units Series ET-8D and ET-4D2

Furthermore the following remarks are valid for the additional functions and options. 

6.1

 

Flow rate monitoring 

A flow rate monitoring is integrated in the transmitter module. Flow rate monitoring is based on 

measurement  of  pressure  difference.  The  alarm  is  given  in  case  of  under-scale  of  a  preset  

nominal value. This value is set factory sided. The under-scale message leads to system fault 

of the control unit. 

6.2

 

Flame Arrestor 

A  flame  arrestor  is  integrated  in  the  transmitter  module.  It  has  to  be  ensured  that  the  flame  

arrestor is not clogged with dust or condensate. In other aspects it is maintenance free. 

Please note that the measured gas should only contain flammable gases of ignition protection 

up to IIB3, such as for example methane. Typical biogas compositions are covered. 

7

 

Application Hints 

Here the application remarks in the Instruction Manual of the Control Units Series ET-8D and 

ET-4D2 are valid. 

8

 

Installation 

8.1

 

Mechanical Installation 

The wall mounted housing should be installed at an easily accessible place to enable the 
reading out of messages at every time and to ensure an easy maintenance. 
Please pay attention to the indicated operation temperature for the Bio-Compact. The bio-

Compact should be installed protected against weather conditions and bigger climatic fluctua-

tions. 
In general we do not recommend an installation outside, as in principle measuring accuracy 

and lifetime are influenced in a negative way. In case it is however necessary, please contact 

ExTox to design a suitable protection.  
The dimensions for assembly and further installation dimensions can be taken from the Tech-

nical Data Sheet ( DB). 

The Bio Compact itself may not be installed in hazardous areas.  

8.2

 

Connection to the Process 

The connections for the measured gas inlet, test gas / flushing air and gas outlet are marked at 

the bottom of the housing. The standard screw connections fit for usual 6/4 hoses (6 mm out-

er/4 mm inner diameter). 
For usual laying of the line a distance of suction of up to 20 m length of hose can always be 

realised. Longer suction distances are generally possible, but it has to be checked before if the 

delivery rate of the pump is still sufficient.  
At the measuring point the difference in pressure in comparison to the environment may not 

exceed -100 hPa and + 50 hPa.  
Please ensure that the line from sampling till measured gas inlet of the Bio-Compact consists of 

suitable material and is protected against damage and leakages.  
Condensation  inside  the  line  should  be  avoided.  The  measured  gas  line  shall  be  placed  with  

permanent incline to the sampling point to allow the condensate to get back into the process. 

Hose loops in which a higher quantity of condensate can be amassed shall be avoided. Other-

wise the measuring readiness of the Bio-Compact might then impacted temporarily when suck-

ing water. In the worst case pump and transmitters are damaged. In case bigger condensate 

Summary of Contents for Bio-Compact

Page 1: ...Instruction Manual ExTox Biogas Analyser Bio Compact...

Page 2: ...Page 2 of 12 BA_Bio Compact_e_2015 10 22 doc...

Page 3: ...h reliability due to modern sensor techniques and consequent interpretation acc to the requirements of the regulations and standards valid for industrial application The Bio Compact combines all neces...

Page 4: ...ays and Digital Inputs 8 5 1 3 Calibration and Adjustment 8 5 2 Transmitter Module 10 5 2 1 Replacement of a Transmitter Module 10 6 Operation of Bio Compact 11 6 1 Flow rate monitoring 11 6 2 Flame A...

Page 5: ...formance of work when mainte nance and repairs are done by them On receipt of goods please take care that packing and consignment are not damaged and the goods supplied correspond to the articles desc...

Page 6: ...Detection Systems Furthermore they are in conformity with the Euro pean Directives 94 9 EC ATEX 2004 108 EEC EMC and 2006 95 EEC LVD 2 3 Indications and Facilities The control unit ET 4D2 covering th...

Page 7: ...t changes to the phase flushing and starts the measurement later on For channels in TIMER Mode all measured values alarms and outputs remain frozen on the latest value of the previous measuring phase...

Page 8: ...Channel Configuration In the menu the mode TIMER is factory sided activated Attention Changing of these setting should in no way be done by the user Changed measur ing functions may otherwise lead to...

Page 9: ...resulting from this falsifies calibration adjustment 4 READ SENS The measured gas pump is switched off and batch meas urement is done within two minutes 5 READY Calibration is completed and a plausibi...

Page 10: ...justed It has the same warranty as a new module In case you return the replaced module you will get a credit note for it Replacement is done in few steps 1 Release access level 3 on the control unit s...

Page 11: ...rotected against weather conditions and bigger climatic fluctua tions In general we do not recommend an installation outside as in principle measuring accuracy and lifetime are influenced in a negativ...

Page 12: ...ervoltage All connections are inside the housing of the control unit ET 4D2 accessible via the cable glands at the bottom of the housing Connection of transmitters and additional devices gas suction p...

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