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Extor 4100r4, Operation/Maintenance And Installation, Page: 2 / 23

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Extor 4100r4 Operation/Maintenance And Installation Download Page 2

 

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TABLE OF CONTENTS 

 

BASIC INFORMATION ......................................................................................................................................... 3 

EY 

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 DECLARATION OF CONFORMITY ................................................................................................................ 4 

ACCEPTANCE INSPECTION ................................................................................................................................. 5 

SAFETY INSTRUCTIONS ...................................................................................................................................... 6 

TECHNICAL SPECIFICATIONS .............................................................................................................................. 6 

DIMENSIONS ...................................................................................................................................................... 8 

INSTALLATION.................................................................................................................................................... 8 

ASSEMBLY .......................................................................................................................................................... 9 

INSTALLATION OF THE FILTERS ........................................................................................................................ 10 

ALIGNMENT OF THE BLOWING OUTLET .......................................................................................................... 11 

PRESSURIZED AIR CONNECTION ...................................................................................................................... 11 

ELECTRICAL CONNECTION ............................................................................................................................... 12 

MANUAL CLEANING* ....................................................................................................................................... 12 

DESCRIPTION OF FUNCTIONALITY ................................................................................................................... 13 

STARTING AND STOPPING ............................................................................................................................... 14 

SYSTEM CONTROL SETTINGS ........................................................................................................................... 15 

EMPTYING THE COLLECTING BIN (WITH A CLOSING FLAP*) ........................................................................... 17 

TESTING OF THE CLEANING SYSTEM ............................................................................................................... 18 

REPLACEMENT OF THE FILTERS ....................................................................................................................... 18 

REGULAR MAINTENANCE ................................................................................................................................ 19 

TROUBLESHOOTING CHART ............................................................................................................................ 20 

PART LIST ......................................................................................................................................................... 21 

ACCESSORIES ................................................................................................................................................... 22 

INSPECTION LIST .............................................................................................................................................. 23 

 

 

 

Summary of Contents for 4100r4

Page 1: ...OPERATION MAINTENANCE AND INSTALLATION EXTOR 4100r4 ONLINE ...

Page 2: ...TERS 10 ALIGNMENT OF THE BLOWING OUTLET 11 PRESSURIZED AIR CONNECTION 11 ELECTRICAL CONNECTION 12 MANUAL CLEANING 12 DESCRIPTION OF FUNCTIONALITY 13 STARTING AND STOPPING 14 SYSTEM CONTROL SETTINGS 15 EMPTYING THE COLLECTING BIN WITH A CLOSING FLAP 17 TESTING OF THE CLEANING SYSTEM 18 REPLACEMENT OF THE FILTERS 18 REGULAR MAINTENANCE 19 TROUBLESHOOTING CHART 20 PART LIST 21 ACCESSORIES 22 INSPECTI...

Page 3: ...rt report this to the manufacturer immediately The packaging materials i e the wood cardboard and plastic as well as the binding belts are non toxic and can be burnt safely BASIC INFORMATION This product has been designed and manufactured to comply with the appropriate requirements of EU directives In order to retain this level of quality competent personnel and original spare parts must be used d...

Page 4: ...9 1 A1 2005 SFS EN 60439 3 A1 A2 2001 EN 60204 1 comply EMC directive 2004 108 EY o EN 61000 6 1 2007 EN 61000 6 2 2005 EN 61000 6 3 2007 EN 61000 6 4 2007 Extor Oy Ruununmaanlaituri PO BOX 11 FIN 48201 KOTKA FINLAND Tel 358 5 2296900 Fax 358 5 212 066 E mail extor extor fi www extor fi Peter Burman Type ____Extor 4100r4_________________________________ Serial number _XXXX_________________________...

Page 5: ...G Filte H Serv I Colle J Cont K Sucti L Pneu M Pres N Pneu O Over ACCESSORY collecting bin ion unit cover or section 5 5kW 5 5kW trol filter umatic closing f r cleaning unit r PTFE ice door ecting bin 50L trol centre on hose d60 L umatic termina ssure gauge umatic filter rfilling sensor SEE PAGE 2 P 50 l E E W 50hz E W 50 60 hz E 6 lap 250 E E E E E E 10m 8 l 5 5 5 E s 5 21 Product no E08394 E0848...

Page 6: ...of the device Frequency Hz 50 50 60 Air volume m3 h 4800 4100 4800 Vacuum Pa 4800 3600 4800 Voltage V 400 400 Current A 12 3 6 9 12 3 Power kW 5 5 5 5 Noise level dB 75 70 75 Pressurized air bar 4 5 Consumption of pressurized air l m 120 Pressurized air connection mm 8MM Cleaning of filters pneumatic Voltage V 24 Main filters m2 3 x 15 Control filter m2 16 Filter material main filters PTFE 0 3 µm ...

Page 7: ... 0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000 Air volume m3 h Vacuum Pa 60 HZ 50 HZ 60 HZ 0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000 Air volume m3 h Vacuum Pa 50 HZ ...

Page 8: ...uring that the foundation is even the total weight of the equipment any wind load the need to install the device on a concrete base or some other foundation that is sufficiently hard that there must be at least 500 mm of free space above the suction unit DIMENSIONS INSTALLATION ...

Page 9: ... the alignment is correct 4 Usually the suction unit is fastened to the concrete floor with expansion bolts If necessary use adjustment blocks to ensure levelness of the 3 Connect plug 1 Attach the hoist lines to the three lugs Make sure that the weight is distributed evenly 5 Route cables to cable clamps ASSEMBLY 6 Connect the power plug of the motor ...

Page 10: ... Put the latch in its place and lock it 3 Lock the latch with a locking pin INSTALLATION OF THE FILTERS 1 Remove locks 2x Open the latches 6 pcs and remove the service door NOTE Remember to lubricate the door gaskets with the silicone stick supplied before installation ...

Page 11: ...all belo Pressur inferior efficien TLET Open the lo pcs Turn the in direction Lock the la NOTE essure in the rk must be be a 4 5 bar 5 install a wat where the tem ow 0 C rized air that r pressure ca ncy of the cle s 11 ocking latche nlet in the de tches e pressurized etween 0 4 a 8 72 PSI ter separator mperature m t is unclean o an weaken th eaning system es 4 esired d air and r in a may or has he...

Page 12: ...ng in the right direction If the motor rotates in the wrong direction the suction effect is reduced by more than 50 5x32 A 400V 1 Connect the hose 2 Start cleaning 3 Disconnect the hose NOTE When hose is connected there is no suction in duct ELECTRICAL CONNECTION MANUAL CLEANING ...

Page 13: ...g bin is full the closing flap is closed and the collecting bin can be emptied while the suction equipment is running option Dust particles move on the rim of the filter unit flange and about 80 of the dust goes directly into the collecting bin You can connect a hose to the cleaning inlet for manual vacuuming option Close off suction from the filter you want to clean and then shoot a pressure impu...

Page 14: ...osition 1 Press F1 and the suction machine will start Press F2 and the suction machine will stop If you want to bypass cleaning after use press F4 after you have stopped the suction machine 1 Connect the pressurized air system 2 Connect the electrical plug ...

Page 15: ...rrow keys 3 press the ESC button holding for two seconds and then press OK 4 move to the number to be changed by using the arrow keys 5 you can change the numerical value by using the arrow keys 6 if you first depress the ESC key for two seconds and then hold it for one second you can go back in the menu and select another value to change 7 press F4 when you want to exit the settings NOTE The cont...

Page 16: ...ng cleaning It is possible to change the number of cleaning rounds from the display device or via the control centre logic display REMOTE START You can start the suction unit remotely either by using a separate switch or with a command given by the machine tool You must activate remote start with the F3 button from the display device or from the control centre logic control system ...

Page 17: ...e replaced with new ones 1 Open the fastening latches of the tank 2 Empty the collecting bin 3 Remove the accumulated dust from the bottom section of the cone and check the gasket 4 Make a hole with a diameter of approx 15 mm 5 Place the plastic bag in the collecting bin so that the hole comes inside the collecting bin After the collecting bin has become full an indicator light on top of the displ...

Page 18: ...nspect the condition of the gasket of the filter disc and make sure that the gasket is tight If the gasket has come loose you can glue it with instant adhesive TESTING OF THE CLEANING SYSTEM REPLACEMENT OF THE FILTERS 1 Turn the safety switch to position 0 2 Shut off the supply of pressurized air 4 Pull the plastic bag over the filter 5 Open the filter fastening latch and remove the filter 6 Repea...

Page 19: ...rized air connection You must replace any filter that has damage to its external surface or if the suction effect is weak even after cleaning Check the control filter and vacuum away any dust that has accumulated on the external surface If the filter surface is very dirty the filter must be replaced with a new one Check the condition and joints of the wires and pressurized air hoses Make sure that...

Page 20: ... the suction machine remotely Make sure that the suction machine is in remote operating mode Make sure that the suction machine is in the local operation mode The suction effect is weak Is the pressure loss excessive 2000 Pa Is the filter cleaning system operating Replace the filters Does the motor rotate in the right direction Contact a professional electrician Make sure that any sliding traps in...

Page 21: ...0hz E08140 5 5kW 50 60 hz E08839 D Control filter 684161 E Pneumatic closing flap d250 E08596 F Filter cleaning unit E08186 G Filter PTFE E08498 H Service door E08484 I Collecting bin 50L E08127 J Control centre E09113 K Suction hose d60 L 10m 84306033 L Pneumatic terminal 54620 M Pressure gauge 58111 N Pneumatic filter 54593 O Overfilling sensor E07129 ...

Page 22: ...s 22 SEAL COLLECTING BIN CLOSING FLAP CONTROL CENTRE PANEL OVERFILLING SENSOR MANUAL CLEANING ACCESSORIES ACCESSORIES ...

Page 23: ...c Fastening bolts d Filters e Fastening latches f Pressurized air connection g Electrical connection 3 Operation a Motor s direction of rotation b Cleaning system c Remote start d Seal of the collecting bin e Seal of the suction inlet Serial number_______________________ Date______________________ Inspected by ______________________ ...

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