Express Weld Plasma 60 - Ultra User Manual Download Page 6

Advantages

 

provided

 

by

 

EXPRESSWELD

 

Plasma

 

60

-

ULTRA

 

plasma

 

cutting

 

machine

:

           

1

 - 

  

High

 

quality

 

cutting

 

by

 

smooth

 

DC

 

current

,

2

   

3

-

  

 

 

 

4

-

Wide

 

application

 

area

,

5

-

Lightness

 

and

 

easy

 

transportation

easy

 

installation

 

and

 

operation

,

6

   

Stable

 

cutting

 

arc

,

Creating

 

easy

 

cutting

 

arc

 

opportunity

 

with

 

high

 

open

 

circuit

 

voltage

,

2

 (

two

years

 

service

 

guarantee

 

as

 

of

 

purchase

 

date

.

General

 

Features

Physical

 

Dimensions

Height

 

440 mm

Width

 

240 mm

Length

 

550 mm

Weight

 

25.5 kg

Operating

 

Temperature

 

between

 - 

10

°

C

 

and

 + 

40

°

C

 

Insulation

 

Class

H

Degree

 

of

 

Contamination

3

Compressed

 

Air

Required

 

Input

 

Pressure

 

4.5 - 5 bars

Input

 Power

Input

 

Voltage

 

380

 

V

 ± % 

10

/

3

 

Phase

Power

 

Taken

 

From

 

Mains

 

6

.

9

 

kW

 (

at

 

50

duty

 

cycle

)

Frequency

 

50

/

60

 

Hertz

 (

Hz

)

Cutting

 

Current

 

Output

 

Values

Duty 

Cycle

 

(

10

 

minutes

 

period

% 50

% 100

Output

 

Current

 

(Amper)

60 A
43 A

Output

 

Range

Cutting

 

Current

 

Range

 

22 - 60 A

Max

Open

 

Circuit

 

Voltage

 

310 V  (DC)

Power

 

Factor

 (

cos

 

 

 : 

0

.

72

 (

at

 

50

%)

    

Output

 

Voltage

(Volt)

104 V (DC)
  97 V (DC)

   

Input

 

Cable

 

and

 

Fuse

 

Type

Delay

 

Action

 

Fuse

 

Value

 

20 A

Mains

 

Input

 

Cable

 

4 x 2.5 mm²

EXPRESSWELD

 

Plasma

 

60

-

ULTRA

is

 

a

 

inverter

 

plasma

 

cutting

 

machine

 

which

 

is

 

manufactured

 

by

 

using

 

the

 

latest

 

inverter

 

technology

 

and

 

inverter

 

plasma

 

cutting

 

power

 

units

 

is

 

a

 

technology

 

that

 

has

 

been

 

emerged

 

as

 

of

 

1980s

 

in

 

international

 

market

50Hz

/

60Hz

 

frequency

 

is

 

converted

 

to

 

20

 

KHz

 

and

 

higher

in

 

other

 

words

 

to

 

high

 

frequency

 

by

 

IGB

T

and

 

then

 

alternating

 

current

 (

AC

in

 

converted

 

to

 

direct

 

current

 (

DC

by

 

decreasing

 

the

 

voltage

in

 

inverter

 

technology

 

a

 

powerful

 

DC

 

cutting

 

current

 

is

 

produced

 

by

 

using

 

PWM

 

technique

thanks

 

to

 

inverter

 

technology

dimensions

 

and

 

weight

 

of

 

the

 

plasma

 

cutting

 

machine

 

has

 

been

 

decreased

 

significantly

 

and

 

its

 

productivity

 

has

 

been

 

increased

 

30

%.  

Issues

 

like

 

stabile

 

arc

 

creation

safety

lightness

 

and

 

energy

 

saving

 

are

 

the

 

most

 

important

 

features

 

of

 

plasma

 

cutting

 

machines

 

manufactured

 

by

 

using

 

inverter

 

technology

Development

 

of

 

inverter

 

plasma

 

cutting

 

machines

 

is

 

characterized

 

as

 

a

 

revolution

 

in

 

cutting

 

field

 

by

 

the

 

experts

.

5

Summary of Contents for Plasma 60 - Ultra

Page 1: ...www askaynak com tr Expressweld Model Plasma 60 ULTRA Inverter Plasma Cutting Machine USER MANUAL Cutting with Plasma Arc Cutting Method and Specifications 380V 3Ph Cutting Thickness 20mm Phase ...

Page 2: ...rator Instructions Preparation to Work Accessories Given With The Machine Maintenance and Troubleshooting Electromagnetic Compatability Efficient Use of Machine In Terms of Energy Consumption Unpacking Transportation and Storage Conditions Expiry of Machine s Physical Life Spare Parts Electrical Connection Diagram Contact Addresses 3 4 5 6 7 9 9 10 13 14 15 15 16 16 16 17 19 20 21 22 Table of Cont...

Page 3: ... Expressweld is the registered trademark of Kaynak Tekniği Sanayi ve Ticaret A Ş ...

Page 4: ...ve work piece connected to the machine Insulate yourself against the tip of cutting torch grounding connection or work piece Immediately after plugging out the power cable do not touch metal ends of power cable there may be electric shock danger MATERIAL BEING CUT MAY BURN High amounts of heat may be produced while cutting operation Hot surfaces and material may cause serious burns While touching ...

Page 5: ...e arc rays or to hot spatter or metal When eyes are exposed to UV rays even for a short time also called as Getting Welder s Flash it may cause burns in your eyes Getting Welder s Flash may not be noticed after hours of exposing but it is too irritating as well as may cause transient blindness Normally getting operator s flash is a temporary situation but exposing eyes to UV rays for a long time a...

Page 6: ...s 0 72 at 50 Output Voltage Volt 104 V DC 97 V DC Input Cable and Fuse Type Delay Action Fuse Value 20 A Mains Input Cable 4 x 2 5 mm EXPRESSWELD Plasma 60 ULTRA is a inverter plasma cutting machine which is manufactured by using the latest inverter technology and inverter plasma cutting power units is a technology that has been emerged as of 1980s in international market 50Hz 60Hz frequency is co...

Page 7: ... or in puddles 6 Plasma cutting machine should be used in places with good environment lighting and should not be used in dark places Also the plasma cutting machine has been designed to be used indoors and is not suitable for using under sunlight rain and snow Do not use plasma cutting machine to defrost pipes 7 Place the machine far away from radio controlled devices Normal operation of the mach...

Page 8: ...t Adjusting Knob Adjusts the current value required for cutting 3 Cutting Gas Test Selection Switch Air test switch 4 Work Cable Connector Work cable connection is made 5 Plasma Cutting Torch Connector Plasma cutting torch connection is made 6 Barometer Indicates the air pressure being used 7 Ready to Cut Warning Lamp Indicates that the machine is ready for cutting 8 Torch Air Pressure Warning Lam...

Page 9: ...Preparation to Work 2 10 11 12 REAR PANEL 1 2 3 6 4 5 7 9 8 FRONT PANEL 8 ...

Page 10: ...ire Therefore pay attention not to keep flammable material within the area where cutting operation is performed e Place Cutting Gas Test switch to SET mode and check whether there is oil moisture in the output air 7 Turn on the On Off switch 10 8 Place Cutting Gas test switch to UN mode for cutting After the air stopped adjust proper cutting R current value which is determined according to the typ...

Page 11: ...ne should be cleaned by pressured air If the machine is used in an environment which contains too much dust and fume this procedure should be performed twice a month To protect small parts be careful about the air pressure while cleaning Check the screws on the machine loose ones must be tightened If any screw is missing put a new one Replace the rusty screws QUARTER YEARLY MAINTENANCE Check wheth...

Page 12: ...Services authorized by Kaynak Tekniği Sanayi ve Ticaret A Ş 3 To protect small parts be careful about the air pressure used in cleaning Do not leave water inside the machine for cleaning purposes 4 Plasma cutting machine should not be cleaned with volatile and synthetic chemicals while cleaning the outside surface a damp and soapy cloth should be used 5 Maintenance work should be performed careful...

Page 13: ...put voltage is higher than normal Check input voltage and connect the machine to input voltage that is at the determined value When pressed to torch trigger torch do not Machine has been left in SET position Take the machine to cutting RUN position Torch is faulty Replace faulty part Contact service Air pressure is not within the required Adjust the air pressure to the determined level Machine is ...

Page 14: ... correctly to the work piece Check the work cable connection if necessary correct the connections Machine or torch is faulty Contact service While cutting cutting arc do not restart after cut off Machine has entered into thermal protection Wait machine to exit from thermal protection Air pressure is low Adjust air pressure Torch consumables are faulty Change torch consumables Torch cuts but cuttin...

Page 15: ...ly install and operate the machine as per the instructions included in the user guide In case any electromagnetic interference is detected user should take necessary precautions for this If necessary Kaynak Tekniği Sanayi ve Ticaret A Ş will help to the user in this matter No modifications should be made on the machine without the written consent of Kaynak Tekniği Sanayi ve Ticaret A Ş Before the ...

Page 16: ...ituation may be necessary for some special applications 6 Work should not be performed near power unit 7 To reduce electromagnetic interference and increase work safety ground the work piece if possible User should check if this grounding may cause problem for himself and for the machine 8 Ideal measurements of the working area should be determined based on the construction of this area and other ...

Page 17: ...nsferring it for long distance place the cutting machine in its box Do not drop the machine and pay attention against the strong mechanical shocks Unpacking Transportation and Storage Conditions Expiry of Machine s Physical Life Expressweld Plasma 60 ULTRA plasma cutting machine is sold in a cardboard box Do not purchase the machines without packaging For unpacking the machine open top cover of th...

Page 18: ...Spare Parts 1 17 ...

Page 19: ...B 1 B 2 B 3 Part Number Part Description No Handle Machine Cover Fuse EMC PCB EMC Inductance Sold Separately Auxiliary Transformer Control PCB Fitting Connection Peg Solenoid Valve Pressure Regulator Left Side Panel Main Transformer Inductance HF Absorb PCB Front Control PCB Plasma Pressure Meter Front Control PCB Asbly Panel Plasma Selecting Switch Knob Output Terminal Panel Plasma Center Socket ...

Page 20: ...U8751060 82U5496904 B 82U7421540 82U7445321 C PART C 1 C 2 C 3 C 4 C 5 C 6 C 7 No IGBT Pilot Arc Pilot Arc PCB Hall Sensor Mur Spacing Block Mur PCB Plasma Fast Recovery Diode Plasma Output Resistance 2 1 2 1 1 1 2 Part Number Part Description Amount 19 ...

Page 21: ...UIT IGBT AIR Fuse Control Transformer Black White Red Yellow Blue Blue Black Orange Gray White Yellow White Brown Brown PWR 1 PWR 2 Driver CONTROL Torch Test Switch Air Control Air Control Valve EMC Inductance Time Delay Circuit Soft Start Circuit Resistance 20 ...

Page 22: ...r CARD PILOT CONTROL Front Air Circuit Circuit Short Circuit Test Power Output Circuit 10 Plug Connector Short Circuit Test Driver Circuit PWR 3 Power Output Circuit FRONT PANEL Cutting Torch Test 10 Plug Connector Valve Current Control Switch Capacitor Electronic Switching Member Diode Output Inductance Driver and Test Signal Circuit 21 ...

Page 23: ...Form from the authorized person AFTERSALES SERVICE DEPARTMENT Kaynak Tekniği Sanayi ve Ticaret A Ş TOSB Otomotiv Yan Sanayi İhtisas Organize Sanayi Bölgesi 2 Cadde No 5 Şekerpınar 41480 Çayırova KOCAELİ Phone 0262 679 78 00 Fax 0262 679 77 00 umit uzun askaynak com tr cengiz yilmaz askaynak com tr teknikservis askaynak com tr For every kind of maintenance and repair works contact our nearest and a...

Page 24: ...m tr Kaynak Teknigi Sanayi ve Ticaret A S TOSB Taysad Organize Sanayi Bolgesi 2 Cadde No 5 Çayırova 41435 Kocaeli TURKEY Phone 90 262 679 78 00 Fax 90 262 679 78 26 Manufacturer December 2011 CanO www askaynak com tr ...

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