Express Weld Plasma 60 - Ultra User Manual Download Page 10

Preparation

 

to

 

Work

 -

3

Accessories

 

Given

 

With

 

Machine

Plasma

 

cutting

 

torch

 

  

Work

 

cable

Cutting

 

Operation

 

with

 

Plasma

 

Arc

:

Before

 

starting

 

to

 

plasma

 

cutting

 

operation

following

 

procedures

 

should

 

be

 

performed

1

 - 

Connect

 

plasma

 

cutting

 

torch

 

to

 

the

 

machine

2

 

Connect

 

work

 

clamp

 

to

 

the

 

machine

.

3

 - 

Connect

 

other

 

end

 

of

 

work

 

clamp

 

to

 

the

 

surface

 

of

 

the

 

work

 

piece

 

which

 

is

 

unpainted

rustless

 

and

 

clean

 

as

 

its

 

ends

 

contact

 

completely

.

4

 

Connect

 

compressed

 

air

 

hose

 

to

 

ir

 

Input

 

Connector

”.

 

To

 

enable

 

plasma

 

operation

adjust

 

air

 

pressure

 

“A

between

 

4

.

5

 - 

5

 

bar

 

on

 

air

 

regulator

Adjust

 

in

 

SET

 

mode

Barometer

 

should

 

indicate

 

0

,

45

-

0

,

5

 

Mpa

.

5

 

Connect

 

power

 

cable

 

to

 

electric

 

supply

 

system

.

6

 

Before

 

starting

 

to

 

cutting

 

operation

perform

 

the

 

following

 

checks

:

     

a

 

-

 

Make

 

sure

 

that

 

the

 

plasma

 

cutting

 

machine

 

is

 

grounded

 

safely

.

     

b

 

Make

 

sure

 

that

 

all

 

contact

 

surfaces

especially

 

the

 

connection

 

between

 

clamp

 

on

 

the

 

tip

 

of

 

work

 

cable

 

and

 

work

 

piece

 

are

 

performed

 

firmly

.

     

c

 

Check

 

whether

 

the

 

plasma

 

cutting

 

torch

 

is

 

connected

 

properly

.

     

d

 

Splashed

 

pieces

 

and

 

sparks

 

during

 

cutting

 

operation

 

may

 

cause

 

fire

Therefore

 

pay

 

attention

 

not

 

to

 

keep

 

flammable

 

material

 

within

 

the

 

area

 

where

 

cutting

 

operation

 

is

 

performed

.

     

e

 

-

 

Place

 

Cutting

/

Gas

 

Test

 

switch

 

to

 

SET

 

mode

 

and

 

check

 

whether

 

there

 

is

 

oil

/

moisture

 

in

 

the

 

output

 

air

.

7

 

-

 

Turn

 

on

 

the

 

On

/

Off

 

switch

 (

10

)

.

8

 

-

 

Place

 

Cutting

/

Gas

 

test

 

switch

 

to

 

UN

 

mode

 

for

 

cutting

After

 

the

 

air

 

stopped

adjust

 

proper

 

cutting

 

“R

current

 

value

 

which

 

is

 

determined

 

according

 

to

 

the

 

type

 

of

 

piece

 

being

 

cut

 

and

 

cutting

 

position

 

with

 

Cutting

 

Current

 

Adjusting

 

Knob

 (

2

)

”.

 

It

 

is

 

possible

 

to

 

adjust

 

cutting

 

current

 

between

 

22

-

60

 

A

.  

This

 

plasma

 

cutting

 

machine

 

has

 

been

 

designed

 

to

 

cut

 

low

 

alloy

 

steels

 

up

 

to

 

20

 

mm

 

thickness

 

thanks

 

to

 

its

 

3

 

phase

 

380

 

VAC

 

input

 

power

 

and

 

max

60

 

A

 

cutting

 

current

.

9

 

-

 

Start

 

plasma

 

cutting

 

operation

 

by

 

following

 

related

 

rules

.

10

After

 

cutting

 

for

 

a

 

period

consumables

 

will

 

become

 

deformed

change

 

deformed

 

parts

 

with

 

suitable

 

consumables

Always

 

turn

 

off

 

the

 

machine

 

while

 

performing

 

changing

 

operation

.

11

At

 

operation

 

currents

 

above

 

40

 

A

when

 

nozzle

 

contacts

 

work

 

piece

 

current

 

decreases

 

to

 

40

 

A

.

12

When

 

last

 

gas

 

continues

if

 

you

 

press

 

trigger

 

of

 

cutting

 

torch

 

for

 

a

 

long

 

time

 

arc

 

restarts

 

and

 

when

 

you

 

press

 

the

 

trigger

 

for

 

a

 

second

 

air

 

flow

 

stops

.

13

-

 

If

 

the

 

gas

 

diffuser

 

is

 

not

 

installed

 

or

 

become

 

deformed

 

machine

 

won

'

t

 

operate

.

9

Summary of Contents for Plasma 60 - Ultra

Page 1: ...www askaynak com tr Expressweld Model Plasma 60 ULTRA Inverter Plasma Cutting Machine USER MANUAL Cutting with Plasma Arc Cutting Method and Specifications 380V 3Ph Cutting Thickness 20mm Phase ...

Page 2: ...rator Instructions Preparation to Work Accessories Given With The Machine Maintenance and Troubleshooting Electromagnetic Compatability Efficient Use of Machine In Terms of Energy Consumption Unpacking Transportation and Storage Conditions Expiry of Machine s Physical Life Spare Parts Electrical Connection Diagram Contact Addresses 3 4 5 6 7 9 9 10 13 14 15 15 16 16 16 17 19 20 21 22 Table of Cont...

Page 3: ... Expressweld is the registered trademark of Kaynak Tekniği Sanayi ve Ticaret A Ş ...

Page 4: ...ve work piece connected to the machine Insulate yourself against the tip of cutting torch grounding connection or work piece Immediately after plugging out the power cable do not touch metal ends of power cable there may be electric shock danger MATERIAL BEING CUT MAY BURN High amounts of heat may be produced while cutting operation Hot surfaces and material may cause serious burns While touching ...

Page 5: ...e arc rays or to hot spatter or metal When eyes are exposed to UV rays even for a short time also called as Getting Welder s Flash it may cause burns in your eyes Getting Welder s Flash may not be noticed after hours of exposing but it is too irritating as well as may cause transient blindness Normally getting operator s flash is a temporary situation but exposing eyes to UV rays for a long time a...

Page 6: ...s 0 72 at 50 Output Voltage Volt 104 V DC 97 V DC Input Cable and Fuse Type Delay Action Fuse Value 20 A Mains Input Cable 4 x 2 5 mm EXPRESSWELD Plasma 60 ULTRA is a inverter plasma cutting machine which is manufactured by using the latest inverter technology and inverter plasma cutting power units is a technology that has been emerged as of 1980s in international market 50Hz 60Hz frequency is co...

Page 7: ... or in puddles 6 Plasma cutting machine should be used in places with good environment lighting and should not be used in dark places Also the plasma cutting machine has been designed to be used indoors and is not suitable for using under sunlight rain and snow Do not use plasma cutting machine to defrost pipes 7 Place the machine far away from radio controlled devices Normal operation of the mach...

Page 8: ...t Adjusting Knob Adjusts the current value required for cutting 3 Cutting Gas Test Selection Switch Air test switch 4 Work Cable Connector Work cable connection is made 5 Plasma Cutting Torch Connector Plasma cutting torch connection is made 6 Barometer Indicates the air pressure being used 7 Ready to Cut Warning Lamp Indicates that the machine is ready for cutting 8 Torch Air Pressure Warning Lam...

Page 9: ...Preparation to Work 2 10 11 12 REAR PANEL 1 2 3 6 4 5 7 9 8 FRONT PANEL 8 ...

Page 10: ...ire Therefore pay attention not to keep flammable material within the area where cutting operation is performed e Place Cutting Gas Test switch to SET mode and check whether there is oil moisture in the output air 7 Turn on the On Off switch 10 8 Place Cutting Gas test switch to UN mode for cutting After the air stopped adjust proper cutting R current value which is determined according to the typ...

Page 11: ...ne should be cleaned by pressured air If the machine is used in an environment which contains too much dust and fume this procedure should be performed twice a month To protect small parts be careful about the air pressure while cleaning Check the screws on the machine loose ones must be tightened If any screw is missing put a new one Replace the rusty screws QUARTER YEARLY MAINTENANCE Check wheth...

Page 12: ...Services authorized by Kaynak Tekniği Sanayi ve Ticaret A Ş 3 To protect small parts be careful about the air pressure used in cleaning Do not leave water inside the machine for cleaning purposes 4 Plasma cutting machine should not be cleaned with volatile and synthetic chemicals while cleaning the outside surface a damp and soapy cloth should be used 5 Maintenance work should be performed careful...

Page 13: ...put voltage is higher than normal Check input voltage and connect the machine to input voltage that is at the determined value When pressed to torch trigger torch do not Machine has been left in SET position Take the machine to cutting RUN position Torch is faulty Replace faulty part Contact service Air pressure is not within the required Adjust the air pressure to the determined level Machine is ...

Page 14: ... correctly to the work piece Check the work cable connection if necessary correct the connections Machine or torch is faulty Contact service While cutting cutting arc do not restart after cut off Machine has entered into thermal protection Wait machine to exit from thermal protection Air pressure is low Adjust air pressure Torch consumables are faulty Change torch consumables Torch cuts but cuttin...

Page 15: ...ly install and operate the machine as per the instructions included in the user guide In case any electromagnetic interference is detected user should take necessary precautions for this If necessary Kaynak Tekniği Sanayi ve Ticaret A Ş will help to the user in this matter No modifications should be made on the machine without the written consent of Kaynak Tekniği Sanayi ve Ticaret A Ş Before the ...

Page 16: ...ituation may be necessary for some special applications 6 Work should not be performed near power unit 7 To reduce electromagnetic interference and increase work safety ground the work piece if possible User should check if this grounding may cause problem for himself and for the machine 8 Ideal measurements of the working area should be determined based on the construction of this area and other ...

Page 17: ...nsferring it for long distance place the cutting machine in its box Do not drop the machine and pay attention against the strong mechanical shocks Unpacking Transportation and Storage Conditions Expiry of Machine s Physical Life Expressweld Plasma 60 ULTRA plasma cutting machine is sold in a cardboard box Do not purchase the machines without packaging For unpacking the machine open top cover of th...

Page 18: ...Spare Parts 1 17 ...

Page 19: ...B 1 B 2 B 3 Part Number Part Description No Handle Machine Cover Fuse EMC PCB EMC Inductance Sold Separately Auxiliary Transformer Control PCB Fitting Connection Peg Solenoid Valve Pressure Regulator Left Side Panel Main Transformer Inductance HF Absorb PCB Front Control PCB Plasma Pressure Meter Front Control PCB Asbly Panel Plasma Selecting Switch Knob Output Terminal Panel Plasma Center Socket ...

Page 20: ...U8751060 82U5496904 B 82U7421540 82U7445321 C PART C 1 C 2 C 3 C 4 C 5 C 6 C 7 No IGBT Pilot Arc Pilot Arc PCB Hall Sensor Mur Spacing Block Mur PCB Plasma Fast Recovery Diode Plasma Output Resistance 2 1 2 1 1 1 2 Part Number Part Description Amount 19 ...

Page 21: ...UIT IGBT AIR Fuse Control Transformer Black White Red Yellow Blue Blue Black Orange Gray White Yellow White Brown Brown PWR 1 PWR 2 Driver CONTROL Torch Test Switch Air Control Air Control Valve EMC Inductance Time Delay Circuit Soft Start Circuit Resistance 20 ...

Page 22: ...r CARD PILOT CONTROL Front Air Circuit Circuit Short Circuit Test Power Output Circuit 10 Plug Connector Short Circuit Test Driver Circuit PWR 3 Power Output Circuit FRONT PANEL Cutting Torch Test 10 Plug Connector Valve Current Control Switch Capacitor Electronic Switching Member Diode Output Inductance Driver and Test Signal Circuit 21 ...

Page 23: ...Form from the authorized person AFTERSALES SERVICE DEPARTMENT Kaynak Tekniği Sanayi ve Ticaret A Ş TOSB Otomotiv Yan Sanayi İhtisas Organize Sanayi Bölgesi 2 Cadde No 5 Şekerpınar 41480 Çayırova KOCAELİ Phone 0262 679 78 00 Fax 0262 679 77 00 umit uzun askaynak com tr cengiz yilmaz askaynak com tr teknikservis askaynak com tr For every kind of maintenance and repair works contact our nearest and a...

Page 24: ...m tr Kaynak Teknigi Sanayi ve Ticaret A S TOSB Taysad Organize Sanayi Bolgesi 2 Cadde No 5 Çayırova 41435 Kocaeli TURKEY Phone 90 262 679 78 00 Fax 90 262 679 78 26 Manufacturer December 2011 CanO www askaynak com tr ...

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