Express Weld Inverter 161 ARC161 Operation Manual Download Page 3

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February 2009

Safety in Welding

General Specifications

Installation and Operator Instructions

Preparation for Operation

Supplied Accessories

Maintenance & Troubleshooting

Electromagnetic Compatibility

Transport and Storage Conditions

Spare Parts

Electrical Connection Diagram

Technical Service and Other Contact Addresses

3 - 4

7 - 9

11 - 12

13 - 16

Table of Contents

Summary of Contents for Inverter 161 ARC161

Page 1: ...Inverter 161 Rev 2009 02 MMA WELDING MACHINE OPERATION MANUAL 2 YEARS WARRANTY MODEL ARC161 ...

Page 2: ...en Bestimmungen entspricht est conformé aux directives suivantes 2004 108 EC 2006 95 EC and has been designed in compliance with the following standards und in Überienstimmung mit den nachstehenden normen hergestellt wurde et qu il a été conçu en conformité avec les normes EN 60974 1 EN 60974 10 Technical Services Manager Directeur des Services Techniques Kaynak Teknigi Sanayi ve Ticaret A S TOSB ...

Page 3: ...ctions Preparation for Operation Supplied Accessories Maintenance Troubleshooting Electromagnetic Compatibility Transport and Storage Conditions Spare Parts Electrical Connection Diagram Technical Service and Other Contact Addresses 3 4 5 6 7 9 9 10 11 12 12 13 16 17 18 Table of Contents ...

Page 4: ...ion or work piece Since the risk of electrical shock exists do not touch the metal ends of the plug after it has been removed from the power FUMES and GASES MAY BE DANGEROUS Welding operation produce fumes and gases hazardous to health To protect the users from this danger there should be enough ventilation or fumes and gases should be thrown away from the breathing zone WELDING ARC MAY BURN Prope...

Page 5: ...sers who have a pacemaker must refer to a physiotherapist before operating the machine GAS CYLINDER MAY EXPLODE Only use the compressed gas cylinders that contain protective gas which is adequate for welding processes Be sure that adequate regulators for the gas and cylinder are correctly mounted on the cylinder Always keep cylinders in an upright position and securely chained to a fixed support D...

Page 6: ...nergy saving The improvement of welding machines with inverter is called a revolution in welding area by experts 1 High quality welding with proper DC current 2 Stabile welding arc 3 Easy controlling of molten welding puddle 4 Easy electrode ignition with high open circuit voltage 5 Application area width 6 Lightness 7 Easy installation and operating 8 2 years service warranty after purchasing tim...

Page 7: ...possibility of water splattering 6 Put the machine away from radio controlled devices Normal operation may adversely affect the operation of this type of devices which may result in injury or equipment damage Read the electromagnetic accordance section in this manual 7 Do not operate this machine in ambient temperatures of less than 10 C and over 40 C and 80 humidity 8 If people who are unqualifie...

Page 8: ...e is designed to operate with 220 230 V 1 Ph AC 50 60 Hz supply voltage 2 Never operate the machine or connect to the input without a proper protected grounding confirmed by authorized electrician Electrical leakage contains fatal danger for human health 3 Shouldn t be connected to 3 phased input If the supply will be made from 3 phased input an isolated receptacle connection should be made to the...

Page 9: ...les to the outputs in accordance with the selected pole For example if DC will be used you should connect the electrode cable to the machine s output 3 and the grounding clamp output 2 Insert the socket with guide pim facing the upper side into its slot and then rotate clockwise for 1 4 tour Be sure that the socket fits its slot safely and without tightening too much Otherwise usage for a long tim...

Page 10: ...g current is between the values that is mentioned below However it would be useful if you adjust the stick welding electrode due to indicated values in the producer firm s catalogue This welding machine is designed for light welding processes performed by using 2 50 and 3 20 mm diameter rutile and basic stick electrodes Welding Currents for Rutile and Basic Type Coated Electrodes ø 2 5 mm 70 100 A...

Page 11: ...extended periods it should be placed inside the plastic package and kept in a dry environment 6 When lifting the welding machine shouldn t be thrown randomly and be protected from blows Fuse blows out while the machine s main switch is open Input filter board is defective Refer to the service Machine doesn t work There is no output Fan doesn t work No electricity on the line Check the phases volta...

Page 12: ...st check the work area for any devices that may malfunction because of electromagnetic emissions Following items should be considered about this subject 1 Input and output cables control cables and telephone cables that are adjacent to the work area and the machine 2 Radio and or television transmitters and receivers telecommunication equipments 3 Computers or computer controlled devices 4 Safety ...

Page 13: ...The output cables should be kept as short as possible and should be directed as assembled or banded together These cable should never be wrapped around the body anyone should never stay on the midst of the cables and care should be taken for placing the cables on the grounded surfaces 3 The ground cable should be connected to the work piece under consideration as near as possible 4 During the weld...

Page 14: ...b 7 8 82JSB 02 A0 Inverter PC Board 82JT0002 Fan 82JP001 Aluminium Cooler Block 82JT0105 Plastic Front Panel 82JT0105 01 New Type 82JDB 01 A0 Input PC Board 82JZB 02 A0 Output PC Board 13 5 1 12 6 4 3 2 82JT0106 Plastic Rear Panel 82JT0106 01 New Type 14 82JQDB 01 A0 Mosfet Drive PC Board W Transformer 11 82JT0104 Base Plate ...

Page 15: ...e Description No Inverter PC Board Output PC Board Input PC Board Aluminium Cooler Block ON OFF Switch Fan Potentiometer Potentiometer Knob Fast Mate Cable Connector 50 70 Cover Base Plate Plastic Front Panel Plastic Front Panel New Type Plastic Rear Panel Plastic Rear Panel New Type Mosfet Drive PC Board W T Transformer Handle Mosfet IRFP460 2SK2837 Switching Regulator TOP222Y Optocoupler K817 Mo...

Page 16: ...15 Spare Parts 3 Input PC Board 82JDB 01 A0 Inverter PC Board 82JSB 02 A0 ...

Page 17: ...16 Spare Parts 4 Output PC Board 82JZB 02 A0 Demagnetizing Resistor 18 Ohm 82JT0016 Aluminium Cooler Block 82JP001 ...

Page 18: ...A0 AC 1 AC 2 DC 308V DC 24V 82JZB 02 A0 82JSB 02 A0 DC 308V DC 24V EXCESSIVE LOAD OVERLOAD OUTPUT CURRENT ADJUSTMENT 220V AC AN F INPUT PC BOARD INVERTER PC BOARD OUTPUT PC BOARD THERMAL PROTECTION ALUMINIUM COOLER BLOCK DİODE ASSEMBLY 82JP001 ...

Page 19: ...chine 2 Use your machine in accordance with the operating manual 3 When you need service refer to our Technical Service Department which is in centre point of Istanbul or our Regional Sales Office or Authorized Retailer 4 When servicing process is over do not forget to get Service Form Technical Service and Other Contact Addresses Caution For every kind of maintenance and repair operations referri...

Page 20: ...www askaynak com tr Kaynak Teknigi Sanayi ve Ticaret A S TOSB Taysad Organize Sanayi Bolgesi 2 Cadde No 5 Şekerpinar 41480 Gebze Kocaeli TURKEY Phone 90 262 679 78 00 Fax 90 262 679 78 26 ...

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