Expobar ELEN Service Manual Download Page 1

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SM_EN

Date.: 150413

Elen

SERVICE MANUAL

Summary of Contents for ELEN

Page 1: ...SM_EN Date 150413 Elen SERVICE MANUAL R...

Page 2: ...trol 14 Elen Display Control 2GR 15 G 10 DISPLAY CONTROL 3GR 16 TRANSPORT 17 INSTALLATION 17 Packaging 17 Delivery inspection 17 Positioning 17 Electrical connection 18 Connection types 18 Water conne...

Page 3: ...the Welcome Message lower line 30 Helpline 30 Dose programming 31 Continuous Dispensing button 31 Hot water button 31 Electronic steam wand 32 Level sensor sensitivity 32 Pre infusion 32 Grinding aler...

Page 4: ...4 Elen 2Gr 3 Boilers water system 56 Elen Mini boiler assembly 58 Elen 2Gr boiler assembly 60 Elen 2Gr 3 boilers boiler assembly main boiler 62 Elen 2Gr 3 boilers boiler assembly group boiler 64 Elen...

Page 5: ...jury and product damage Important Alerts against unsafe practices Observe Important notifications to ensure food safety prevent possible minor personal injury or damage to the machine WARNING Indicate...

Page 6: ...obliged to update the documentation supplied The manufacturer reserves the right to withdraw currently available manuals whenever deemed appropriate and reasonable Periodically some updates and chang...

Page 7: ...performance install the machine in a location where these parameters will not be exceeded Maximum permissible inlet water pressure 600 KPa 6 Bar Minimum permissible inlet water pressure 200 KPa 2 Bar...

Page 8: ...ressure switch Temperature control by group No No Programmed via display No No Dispensing system for tall cups Optional Optional Energy saving mode No No Height width depth mm 530 460 590 530 460 590...

Page 9: ...gulation Temperature control by group No Yes Programmed via display Yes Yes Dispensing system for tall cups Optional Optional Energy saving mode Yes Yes Height width depth mm 530 680 590 530 680 590 B...

Page 10: ...Programmed via display Yes Yes Dispensing system for tall cups Optional Optional Energy saving mode Yes Yes Height width depth mm 530 980 590 530 980 590 Boiler volume L 17 5 17 5 1 5 1 5 1 5 Power s...

Page 11: ...en R Front view OVERVIEW OF COMPONENTS Elen MINI Control Hot water tap Drink buttons Hot water outlet Heater element lamp Brewing group Steam tap ON OFF switch Steam wand Boiler pressure gauge Porta f...

Page 12: ...nt view of the machine OVERVIEW OF COMPONENTS Elen Display Control 2GR Steam tap Display Drink buttons Steam wand Steam wand Hot water outlet Porta filter Brewing group Heater element lamp ON OFF swit...

Page 13: ...nt view of the machine OVERVIEW OF COMPONENTS Elen Display Control 3GR Steam tap Display Drink buttons Steam tap Hot water outlet Porta filter Brewing group Heater element lamp Steam wand ON OFF switc...

Page 14: ...H Elen MINI Control A B C D MODEL A B C D Elen MINI 1Gr 550 mm 460 mm 590 mm 74 mm Elen MINI 1Gr Tall Cup 550 mm 460 mm 590 mm 124 mm Elen MINI 2Gr 550 mm 460 mm 590 mm 74 mm Elen MINI 2Gr Tall Cup 55...

Page 15: ...en Display Control 2GR A C D B MODEL A B C D Elen 2Gr 550 mm 680 mm 590 mm 74 mm Elen 2Gr Tall Cup 550 mm 680 mm 590 mm 124 mm Elen 2Gr 3 Boilers 550 mm 680 mm 590 mm 74 mm Elen 2Gr 3 Boilers Tall Cup...

Page 16: ...10 DISPLAY CONTROL 3GR A C D B MODEL A B C D Elen 3Gr 550 mm 980 mm 590 mm 74 mm Elen 3Gr Tall Cup 550 mm 980 mm 590 mm 124 mm Elen 3Gr Boilers 550 mm 980 mm 590 mm 74 mm Elen 3Gr 4 Boilers Tall Cup...

Page 17: ...n which utilizes model specific polystyrene cushions to protect it from damage The machine s carton features standardized handling symbols to explain proper shipping and storage methods The machine mu...

Page 18: ...he electrical requirements stated on the TECHNICAL SPECIFICATIONS pages 7 8 match the specifications of the power supply at the outlet Ensure that the domestic electrical supply where the machine is b...

Page 19: ...per million as calcium If the hardness value is below this limit corrosion of hydraulic components is likely If the value is higher lime scaling inside the boiler will occur In both cases the proper f...

Page 20: ...he machine Do not use aggressive cleaning detergents solvents or degreasers They can damage the machine Important Once a day or after 8 hours from the last dispensing of coffee the following cleaning...

Page 21: ...sional cleaning powder designed specifically for espresso machines It s avalible from the distributor i i WARNING Never try to open the portafilter while the machine is in operation The pressurised ho...

Page 22: ...ng an excessive amount of grounds to build up can prevent the the porta filter from properly sealing to the group head In extreme cases such as leaving a used porta filter in the group head for severa...

Page 23: ...ight blade screwdriver to release the shower by prying down with medium force Remove the filter basket A then place the new gasket and shower B into the porta filter C Remove the shower and gasket Pre...

Page 24: ...a filter The new gasket and shower will remain inside the head group Do not forget to replace the filter basket inside the porta filter 06 07 08 CLEANING AND CARE Before storage be sure to Perform all...

Page 25: ...below Machines not equipped with display Under 4 seconds Enables Continuous Dispensing press again to disable Over 4 seconds Access coffee dose programming menu see below Note On machines equipped wit...

Page 26: ...s help system Visual water softener regeneration alarm Display language selection CREM EXPOBAR XXX C hh mm SELECT Welcome message Boiler temperature Current time User functions The Dose Programming Cl...

Page 27: ...er softener regeneration cycles How to access it When Counters is displayed press the 2 Short Espressos button The display will show the number of litres of water dispensed by the machine see fig 05 T...

Page 28: ...dispensed by the machine see fig 07 It cannot be reset The left hand side of the display shows the total number of coffees dispensed while the right hand side shows the total number of cups of hot wa...

Page 29: ...on to cycle forward through the languages and the 1 Long Espresso button to cycle backward through them Languages available Spanish English French Italian German and Portuguese To accept the language...

Page 30: ...ee fig 14 is used to edit the Welcome Message shown on the display s bottom line To change the flashing character press the 1 Short Espresso and 1 Long Espresso buttons To accept the character and mov...

Page 31: ...16 This menu is used to enable the Continuous Dispensing button s continuous dispensing function see fig 17 To enable it press the 1 Short Espresso button To disable it press the 1 Long Espresso butto...

Page 32: ...ure In this mode the steam wand will stop dispensing steam when the target temperature is reached Steam tap Gr N Fig 19 This menu sets the level sensor s sensitivity see fig 20 By default sensitivity...

Page 33: ...f the grinding alert was disabled in the previous menu this menu will not be displayed When the grinding alert is enabled Min sets the minimum accepted dispensing speed see fig 23 To increase the valu...

Page 34: ...menu press the Continuous Dispensing button Temperature C F Fig 27 This menu sets the volume of water in litres at which the control panel generates the water softener regeneration alert To increase...

Page 35: ...tat functions In multi boiler models each dispensing group has an independent digital boiler temperature adjustment system The following multi boiler G 10 models are available 2 dispensing groups and...

Page 36: ...er the last button press Reset parameters to factory default Thermostat alarms Fig 34 Fig 35 If the temperature gauge in the group s boiler has short circuited the system will display the A1 error mes...

Page 37: ...multaneously press and hold down the 2 Short Espressos and 2 Long Espressos buttons Turn on the machine Change the filter 999999999 If boiler filling time exceeds the programmed time 2 minutes all of...

Page 38: ...team The steam wand is clogged by milk Clean the wand and if necessary remove the nozzle and unclog it using a pin or needle Water is found underneath the machine The drainage tube is blocked Clean th...

Page 39: ...TH LEVEL PROBE C V FLOWMETER Ev C C BOILER WATER INLET SOLENOID VALVE Ev G GROUP SOLENOID VALVE G GROUND I L LUMINOUS POWER SWITCH ROCKER TYPE L PHASE LINE M MOTOR ROTARY VANE PUMP N NEUTRAL P HEATING...

Page 40: ...GROUND I L LUMINOUS POWER SWITCH ROCKER TYPE L PHASE LINE M MOTOR ROTARY VANE PUMP N NEUTRAL P HEATING ELEMENT SIGNAL DEVICE P R P ONE POLE PRESSURE OPERATED SWITCH R E HEATING ELEMENT R E A SOLID ST...

Page 41: ...L PN C60100034 S T C PN C60100076 8x2 8x2 2x8 D G PN C60101050 B G 1 PN C60101500 B G 2 PN C60101500 M B G TOUCHPAD G10 ELEN MARKUS MONROC 3D5 C E L 3D5 LUX CONTROL BOARD C V FLOWMETER D G DISPLAY G10...

Page 42: ...000112 T D 1 230V Ref 10200125 T D 2 230V Ref 10200125 P REF 60901001 B T e mp So n d a CN1 M1 A LIM F N N F M2 F N B T e mp So n d a CN1 M1 A LIM F N N F M2 F N S T C Ref 60100076 S T C Ref 60100076...

Page 43: ...Ev G 1 Ref 60000112 Ev G 2 Ref 60000112 C E L Ref 60100034 S T C Ref 60100076 Ev C C REF 60000105 C V 1 REF 60100045 S N Ref 60100040 C V 2 REF 60100045 M REF 60000016 R E A 1 90 280V REF 60800100 R E...

Page 44: ...Ev G 1 Ref 60000112 Ev G 2 Ref 60000112 C E L Ref 60100034 S T C Ref 60100076 Ev C C REF 60000105 C V 1 REF 60100045 S N Ref 60100040 C V 2 REF 60100045 M REF 60000016 R E A 1 90 280V REF 60800100 R E...

Page 45: ...REF 60901001 I G REF 60900001 P I G N O L1 R G R E C2 C2 C2 C2 S E S E R E A 90 280V REF 60800100 R E REF 38025001 P REF 60901001 I L REF 60900035 N O L1 R G R E P I L 230V 1N HEATING ELEMENT 2500W 23...

Page 46: ...100 HEATING ELEMENT 4500W 2GR N O L3 T L2 S L1 R G R E REF 38045000 REF 38060000 G L3 T L1 R L2 S R E REF 38045000 400V 3N HEATING ELEMENT 4500W 2GR R E REF 38045000 R E A 90 280V REF 60800100 R E REF...

Page 47: ...R E REF 38040000 N O L2 S L1 R G C3 C3 P R E C3 C3 1 G 1 G P REF 60901001 R E REF 38045000 REF 38060000 I G REF 60900010 R E C 3 32V REF 60800101 R E C 3 32V REF 60800101 R E C 3 32V REF 60800101 N O...

Page 48: ...ontrol Board 3D5 Xlc C60800100 Static Relay C60900035 Switch Red Elen Mini 2Gr Components common to all models View Part No Description C60800103 Relay Protection Cover C60901001 Pilot Light 60 Cm C60...

Page 49: ...Battery D20 Cr2032 C60800101 Static Relay 4 32 C60100301 Display Control Mega G10 New Elegan C60100305 Black G 10 Display Membrane C10200125 Digital Thermostat 230V C40000050 C60900001 C60900002 C609...

Page 50: ...50 Elen R Elen 2Gr Housing parts EXPLODEDVIEWS Drawing 01 03 04 05 06 07 13 14 12 11 09 10 08 02...

Page 51: ...l G 10 3Gr TA 05 MINI C20000201 Grill For Mini 2 GR C20000216 Grill For 2Gr 3 GR C20000220 Grill For 3Gr Take away C20000240 Cup Grill Of High Group POS Machine Part No Description 06 MINI C20000145 I...

Page 52: ...52 Elen R Elen Mini 2Gr water system EXPLODEDVIEWS Drawing 13 14 15 16 17 19 20 21 12 13 18 01 03 04 05 07 06 09 10 11 02 08...

Page 53: ...rn Mini 07 1 C35110002 Pipe Group Right Inlet 08 1 C35110003 Pipe Group Left Inlet 09 3 CESC00100 Magnets Set 10 1 Boiler Assembly G 10 Mini 11 1 C35040106 Pipe Pressure Sensor Mini 12 1 C60000008 Pre...

Page 54: ...54 Elen R Elen 2Gr water system EXPLODEDVIEWS Drawing 01 02 03 04 05 06 07 09 08 11 10 12 13 13 16 14 15 21 22 17 19 20 02 18 23 24 25...

Page 55: ...t Inlet 11 1 Boiler Assembly G 10 2Gr 12 1 C35110113 Pipe Steam Tap 13 2 C35110000 Pipe Group Right Return 2Gr 14 1 C35040007 Flowmeteroutlet Piping 15 1 C35040104 Volumetric Tube Laberinth Mc 16 1 C3...

Page 56: ...56 Elen R Elen 2Gr 3 Boilers water system EXPLODEDVIEWS Drawing 01 02 03 04 05 04 06 08 07 09 03 11 14 12 13 18 19 15 17 16 10...

Page 57: ...6 2 C35110113 Pipe Steam Tap 07 1 Boiler Assembly G 10 2Gr 3 Boiler 08 1 C60000008 Pressostat Piris Ce 09 2 C35020010 Office Water Tube 10 2 C35040476 Entry Tube D12 Office Grinder 11 2 C35110000 Pipe...

Page 58: ...58 Elen R Elen Mini boiler assembly EXPLODEDVIEWS Drawing 10 11 12 13 14 16 15 03 02 01 06 05 04 08 09 07...

Page 59: ...0 Hexagonal Head Screew 8X20 Din 933 06 1 C25012530 Flat Washer M 8 Din 125 07 1 C30000210 Thermics Inf Adaptor 1 2X1 2X1 4 08 2 C50010010 21 1 25 7 1 2 Teflon Gasket 09 1 C50010030 40 52 2 Element Te...

Page 60: ...60 Elen R Elen 2Gr boiler assembly EXPLODEDVIEWS Drawing 20 19 18 16 15 14 13 12 11 10 08 07 06 05 03 02 01 04 09 17 21...

Page 61: ...125 07 1 C25093320 Hexagonal Head Screew 8X20 Din 933 08 1 C60100040 Water Level Probe 1 4 09 1 C25000003 Inox Ground Washer 10 1 C25679812 M12 Washer Form A 11 2 C30000220 Cone Injector 1 4 12 2 C500...

Page 62: ...62 Elen R Elen 2Gr 3 boilers boiler assembly main boiler EXPLODEDVIEWS Drawing 21 14 13 12 11 10 08 07 06 05 03 02 01 04 09 15 17 20 19 18 16...

Page 63: ...tor 1 2X1 2X1 4 10 1 C65000110 Cn10 Ptfe Ce Safety Valve 11 2 C50010010 21 1 25 7 1 2 Teflon Gasket 12 1 C30000100 2 Tracks Adaptor 1 4 X 1 8 13 1 C38027000 3050W 230V 2Gr Element 13 1 C38045000 4500W...

Page 64: ...64 Elen R Elen 2Gr 3 boilers boiler assembly group boiler Drawing 11 05 03 02 01 04 06 10 09 08 07 EXPLODEDVIEWS...

Page 65: ...asket 03 2 C25091210 Allen Screw 4X12 Din 912 04 1 C10200110 Office Thermostat 16 A 05 1 C30000290 Plug M 3 8 06 1 C38012000 1200W 230V Office Element 07 2 C30000300 Blind Plug 1 4 Male 08 1 C15100010...

Page 66: ...66 Elen R 13 12 14 11 Elen Rotary pumps Drawing 09 10 08 04 03 01 07 06 05 02 EXPLODEDVIEWS 15 16...

Page 67: ...30100100 Inlet Water Filter Holder 07 1 C70000009 Tubular Group Filter 08 1 C30400055 Pump Bypass Condor 09 1 C30369110 Restrictor pin 10 1 C50000130 O Ring 8 X 1 9 11 1 C65000010 RetentionValve 12 1...

Page 68: ...68 Elen R Group head Drawing 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 01 02 03 05 23 24 EXPLODEDVIEWS 25 26 28 27...

Page 69: ...gh Group Brewing Group Thread 16 1 C30000040 Brewing Group Thread 17 4 C25091210 Allen Screw 4X12 Din 912 18 2 C50000100 O Ring 6 07X1 78 Fkm Fda 19 1 C50000010 Green Body Flat Group Joint 20 1 C50020...

Page 70: ...70 Elen R Portafilters Drawing 01 11 04 05 11 06 07 11 08 09 10 02 03 EXPLODEDVIEWS 12 13 14...

Page 71: ...00050 Spout 1Cup 05 C75000041 2 Cup Filter 14Gr 06 C75000060 Spout 2Cups 07 C75000049 3 Cup Filter 21Gr 08 C75000070 Spout 3 Cups 09 C75000020 Blind Cup 10 C75000000 Blind Rubber Filter 11 C75000120 F...

Page 72: ...20 13 2 18 2 2 5 1 4 Teflon Gasket 05 1 C30000215 Conical Bend Adaptor 1 4 X 1 4 06 1 C30000000 T H H H 1 4 Mini 07 1 C30000002 Buttress 1 4 3 8 Mini 08 3 C30100010 Hexagonal Nut 1 4 Pressostat 09 1 C...

Page 73: ...5040101 Mini Brass Tube For Battery 05 3 C30000215 Conical Bend Adaptor 1 4 X 1 4 06 2 C35040102 4Ltrs Manifold Tube 07 2 C30000510 Conical Adaptor 1 4 1 4 Electron 08 3 C50010020 13 2 18 2 2 5 1 4 Te...

Page 74: ...74 Elen R Elen 2Gr water supply and drainage set EXPLODEDVIEWS Drawing 12 07 06 14 13 01 02 03 11 05 10 04 09 08 15 17 16...

Page 75: ...C30100033 Distributor Mc 07 1 1860016 Tap Drainage G1 4M G1 4F Right 08 1 C30369100 Relief Valve Body 09 1 C50000020 Gasket For Motor 10 1 C55000030 Expansion Valve Spring 11 1 C50010040 21 7 25 7 2...

Page 76: ...76 Elen R 16 17 18 21 22 01 02 03 04 05 06 07 08 09 11 13 12 10 14 15 19 20 23 21 22 19 20 23 Steam tap Drawing EXPLODEDVIEWS 24 25 26 27...

Page 77: ...nob Anagram 14 1 C30370120 Water Tap Knob Anagram 15 1 C25097960 Steam Water Tap Nut M6 Din 979 16 1 C50010080 Gasket Tap Steam Water Teflon 17 1 C30370076 Spring Steam Water Tap 18 1 C30370077 Gasket...

Page 78: ...78 Elen R 19 20 16 17 18 01 02 03 04 05 06 07 08 09 11 13 12 10 14 15 19 20 Hot water taps EXPLODEDVIEWS Drawing 21 22 23 24 25...

Page 79: ...ater Steam Knob Pin 13 1 C30370130 Steam Tap Knob Anagram 14 1 C30370120 Water Tap Knob Anagram 15 1 C25097960 Steam Water Tap Nut M6 Din 979 16 1 C50010080 Gasket Tap Steam Water Teflon 17 1 C3037007...

Page 80: ...rov Parker 220V C60000112 Replace Showers C75000010 Replace Replace Replace Replace 8mm group head gasket C75000081 Replace Replace Replace Replace Taps Steam tap body C15000325 Clean Replace Water ta...

Page 81: ...rker 220V C60000112 Replace Showers C75000010 Replace Replace Replace Replace Group Head Gasket C75000081 Replace Replace Replace Replace Taps Steam tap body C15000325 Clean Replace Water tap body C15...

Page 82: ...stion may not be used while awaiting service if there is any risk that the damage or defect would worsen The warranty will not cover the consumption of supplies such as glassware normal maintenance su...

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