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ML511 | v13

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Expo Technologies UK

T: +44 (0) 20 8398 8011

E: [email protected]

Expo Technologies US

T: +1 (440) 247 5314

E:[email protected]

Expo Technologies China

T: +86 532 8906 9858

E: [email protected]

Relief Valve opens (continuously or intermittently)

System enters purging but purge indication does not occur

System begins purging but cycles fail to complete

Recommended Spares List

Fault Location

Cause

Solution

Pressurized Enclosure

Enclosure pressure is too high due 
to CLAPS Regulator being open to 
far.

Adjust the CLAPS Regulator.

Relief Valve Unit

Debris on the Relief Valve disk 
allowing air to leak from the valve.

Remove Relief Valve cover and clean 
the valve disk.

Fault Location

Cause

Solution

Air Supply

Insufficient flow rate due to 
inadequate air supply pressure. 
Often due to pressure drop in the 
supply pipe.

Static  pressure  of  5  barg  must  be
maintained during purge
• Check air supply pressure at the 

inlet to the control unit. 

• Ensure that the supply pipe bore is 

suitable for the flow rate

Pressurized Enclosure

Excessive leakage from the 
pressurized enclosure.

• Check around the enclosure while 

purging is taking place. 

• Total leakage at purge outlet valve 

should not exceed 10% of purge 
flow sensor setting.

• Check for leakage down cables and 

conduit.

Pipe Work

Tubing from Relief Valve flow 
sensing point not airtight.

• Ensure fitting nuts are tightened.
• Check for tube damage.
• Repair as necessary.

Relief Valve Unit

Relief Valve opening during purge. • Check enclosure pressure on start 

up is less than Relief Valve lift off 
pressure.

 MiniPurge Control Unit

Flow sensor setting incorrect.

• Check the pressure is correct on the 

flow sensor.

Fault Location

Cause

Solution

Electronic Timer

Time set to 00

• Reset  timer  to  correct  purge

time.

The intrinsically safe battery pack 
is discharged

• Replace as necessary.

Part Number

Description

S0015/250

Filter kit for main air supply filter/regulator

S0030/606

Purge flow sensor factory set to 6.4 mbarg

S0030/016

Minimum Pressure sensor, must be factory set to the value as stated on the 
Customer Test and Inspection Sheet

S0030/588

CLAPS Sensor must be factory set to the value as stated on the Customer Test and 
Inspection Sheet

Summary of Contents for MiniPurge D818-ET

Page 1: ...hese instructions Please refer to the standard for principles and definition These instructions apply only to the pressurizing system it is the responsibility of the manufacturer of the pressurized en...

Page 2: ...x 10 Section 6 Installation of the System 10 Relief Valve Unit 10 Air Supply Quality 10 Pipe Work 11 Multiple Enclosures 11 Provision and Installation of Alarm Devices 11 Power Supplies and their Isol...

Page 3: ...mb 20 C to 55 C IECEx SIR07 0027X Ex pxb ia IIC T5 Gb Ex pxb ia IIIC T100 C Db Tamb 20 C to 55 C T V 12 1462X Ex pxb ia IIC T5 Gb Ex pxb ia IIIC T100 C Db Tamb 20 C to 55 C PC Pressurized Control Auto...

Page 4: ...e 1 2 NPT female Minimum supply line 13 mm 1 2 ID tube inlet sized appropriately for flow rate Reference points signals 1 8 NPT female minimum 6 mm pipe to be used Visual Indicators Alarm Red Pressuri...

Page 5: ...al settings are available on request see Test and Inspection Sheet Default Setting 99 minutes Weight 16 kg 35lb Type ARV 0528 107 Bore Purge Outlet Valve 52 mm Relief Valve 52 mm Relief Valve Lift Off...

Page 6: ...e system is installed correctly turn on the air supply Refer to Commissioning section The purge system commences the purge cycle The purge air will enter the enclosure The pressurized enclosure will o...

Page 7: ...be used in IECEx and ATEX Zone 1 and or Zone 2 Categories 2 and 3 respectively MiniPurge systems may be used for hazards of any gas group Apparatus associated with the MiniPurge system such as intrin...

Page 8: ...e enclosure before pressurization Purging is the process of removal contaminated air and replacement with air or inert gas known to be free from flammable gas The duration of this purge process is nor...

Page 9: ...ified by means of the integral pressure gauge Minimum Pressure Sensor This monitors the pressure inside the pressurized enclosure When the pressure is below the minimum required for safe operation the...

Page 10: ...ure and to reduce the high purge flow rate to leakage compensation mode It also provides a hold on signal that maintains the leakage compensation mode with the power switch on even when the purge time...

Page 11: ...Purge Valve This changeover valve selects between purge air flow or leakage compensation It is sized to allow sufficient air into the enclosure during purging based on the specified air supply pressur...

Page 12: ...requirement is that IP66 or better ingress protection must be provided by use of seals or washers Section 5 Installation of the System The MiniPurge is designed for use under normal industrial conditi...

Page 13: ...y air to remove any debris that may remain in the pipes This must be carried out for at least 10 seconds for every meter of supply pipe Unless a supply shut off valve has been fitted to the MiniPurge...

Page 14: ...box It is the responsibility of the user to ensure that the switch is only operated within appropriate technical limits The switch must be replaced after any short circuit that occurs within the main...

Page 15: ...and above the CLAPS pressure At this time the pressurized indicator should be green gradually open Purge Flow Restrictor Valve until purging indicator flashes yellow Note For large volumes it may tak...

Page 16: ...ster screw anti clockwise 23 If the initial setting is too low the CLAPS Regulator may not provide enough air flow causing a gradual decline in enclosure pressure To increase the flow into the pressur...

Page 17: ...ation There are no unauthorised modifications The air supply is uncontaminated The interlocks and alarms function correctly Approval labels are legible and undamaged Adequate spares are carried The ac...

Page 18: ...all pipe work Fault Finding General Information If you are having problems that cannot be corrected using one of the methods described please call Expo or your supplier for further assistance If the...

Page 19: ...pressure sensor setting The pressure can be checked using a manometer The most common causes of this problem are outlined below Fault Location Cause Solution Pressurized Enclosure There is debris on...

Page 20: ...s suitable for the flow rate Pressurized Enclosure Excessive leakage from the pressurized enclosure Check around the enclosure while purging is taking place Total leakage at purge outlet valve should...

Page 21: ...0 168 Electronic Timer Assembly c w potted Timer Switch Acronym Definition A T Alarm and Trip AO Alarm Only CLAPS Closed Loop Automatic Pressurization System CU Control Unit ET Electronic Timer FCV Fl...

Page 22: ...ation of Conformity SC004 UKCA Declaration of Conformity SC004 UK ATEX Certificate SIRA 01ATEX1295X IECEx Certificate IECEx SIR07 0027X UKCA Certificate CSAE 21UKEX1067X INMETRO T V Certificate T V 12...

Page 23: ...this drawing document are Copyright Expo Technologies Limited They are to be treated as confidential and are returnable upon request They are not to be copied or communicated in part or in whole with...

Page 24: ...LY SYSTEM PURGING SWITCH 250V 4A SPNO Ex d II OPTIONAL 27 22 24 25 26 23 21 20 19 17 GAUGE MAIN AIR SUPPLY GAUGE LOGIC AIR SUPPLY LOGIC AIR SUPPLY REGULATOR CLAPS SENSOR MOTOR INTERLOCK SWITCH 250V 4A...

Page 25: ...to be treated as confidential and are returnable upon request They are not to be copied or communicated in part or in whole without written consent from Expo Technologies Limited neither are they to b...

Page 26: ...LO FROM RELIEF VALVE 1 4 6mm I D 1 8 NPT SYSTEM PURGING OPTIONAL INTERMEDIATE PRESSURE ALARM 1 8 NPT PRIMARY ENCLOSURE PRESSURE 1 4 6mm I D FLATNESS TO BE LESS THAN 0 4mm OVER ANY 100mm LENGTH UNSPECI...

Page 27: ...USTOMER SHEET No OF SURREY TW16 5DB UNITED KINGDOM DRAWING No SCALE The contents of this drawing document are Copyright Expo Technologies Limited They are to be treated as confidential and are returna...

Page 28: ...Copyright Expo Technologies Limited They are to be treated as confidential and are returnable upon request They are not to be copied or communicated in part or in whole without written consent from E...

Page 29: ...IF IN DOUBT ASK FINISH MATERIAL A3 SCALE DRAWING STATUS A TOLERANCES UNLESS OTHERWISE STATED FLATNESS TO BE LESS THAN 0 4 OVER ANY 100mm LENGTH ANGLE STD 1 MOD REVISION DRAWN CHECKED APPROVED DATE DR...

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Page 39: ...a Ta 65 C to C Ex e IIC T4 Gb Ta 65 C to C Ex ia IIC T4 Ga Ta 65 C to C Ex ib IIC T6 Gb Ta 65 C to C Ex ta III C T85 C Da Ta 65 C to C Ex ib IIC T5 Gb Ta 65 C to C Ex ta III C T100 C Da Ta 65 C to C E...

Page 40: ...d any acceptable variations to it specified in the schedule of this certificate and the identified documents was found to comply with the following standards IEC 60079 0 2011 Edition 6 0 Explosive atm...

Page 41: ...as follows SPECIFIC CONDITIONS OF USE YES as shown below 7KH 3 XQFWLRQ R HV FRPSULVH D SRO HVWHU 3 QFORVXUH FRPSRQHQW FHUWLILHG DV 6 5 8 WKDW LV ILWWHG ZLWK WHUPLQDOV 5HIHU WR FHUWLILFDWH QQH H IR D...

Page 42: ...sue 2021 09 30 Page 4 of 4 Issue No 6 DETAILS OF CERTIFICATE CHANGES for issues 1 and above Annex IECEx SIR 06 0087X Issue 6 Annexe pdf 1 This issue Issue 6 recognises the following change refer to th...

Page 43: ...smaller enclosure EPL Ga Gb Db BPG ref Maximum Power Dissipation W T6 T85 C Ta 40 C max T6 T85 C Ta 55 C max T6 T85 C Ta 60 C max T6 T85 C Ta 65 C max T5 T100 C Ta 55 C max T4 T100 C Ta 90 C max 1 8...

Page 44: ...y vary if cross connection facilities are used The reduction in rating of adjacent terminals shall be observed where applicable The terminals fitted into the junction boxes shall also conform to the f...

Page 45: ...ons and IEC 60079 11 2012 Edition 6 was included in the list of supporting standards 3 The Condition of Certification related to static was removed in addition the Conditions of Manufacture were ratio...

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Page 48: ...chnologies UK Expo Technologies Ltd Unit 2 The Summit Hanworth Road Sunbury On Thames TW16 5DB UK T 44 20 8398 8011 F 44 20 8398 8014 E sales expoworldwide com Expo Technologies China Qingdao Expo M E...

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