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ML434_ES | v11

Expo Technologies UK

T: +44 (0) 20 8398 8011

E: [email protected]

Expo Technologies US

T: +1 (440) 247 5314

E:[email protected]

Expo Technologies China

T: +86 532 8906 9858

E: [email protected]

Section 5: Main Components

Air Supply Filter / Regulator

The unit is provided with a 40

μ

m liquid / dust filter element as a precaution. The user of the MiniPurge

®

 system 

must ensure that air supply is to the quality stated in Air Supply Quality paragraph found in the Installation of 
the System section. The regulator is factory set to 5 barg (73 psig) and regulates the pressure of an air supply 
between 5 and 16 barg (73 to 232 psig). A pressure gauge is fitted down stream of the filter; this should 
indicate no less than 5 barg (73 psig). During the purge cycle a pressure drop will be indicated on the gauge.

Logic Air Supply Regulator

This device provides the system with a stable air supply pressure to the logic system and allows consistent 
operation. The pressure level is factory set to 2.5 barg (36 psig) and can be verified by means of the integral 
pressure gauge.

Minimum Pressure Sensor

This monitors the pressure inside the pressurized enclosure. When the pressure is below the minimum required 
for safe operation, the pressure sensor causes the system to reset and the Alarm / Pressurized indicator turns 

Red

 

.

 The sensor is factory calibrated and set to operate in falling pressure at or above the minimum 

specified pressure.

Purge Flow Sensor

The Purge Flow Sensor monitors flow through the Purge Outlet Valve. At correct purge flow rates, above the 
minimum specified for purging, the sensor sends a signal that activates the purge timer. This sensor is factory 
calibrated to operate on falling flow rate at or above the minimum specified purge flow rate.

Intermediate Sensor

This sensor monitors the pressure inside the pressurized enclosure. It senses when the pressure is drops and 
provides early warning before the low pressure sensor trips the system.

Electronic Purge Timer

When both the enclosure pressure and the purge flow rate are correct, the Purge Flow Sensor activates the 
timer and the electronic timer starts. The timing period is selected using switches mounted on the timer 
module. 

Note: Setting the timer to 00 minutes will cause infinite purging; the cycle will never complete.

During timing, the percentage of the purge cycle is indicated by four LEDs which flashes sequentially while 
the timer is running.

The Electronic Timer is powered by an EPPS (Electro-Pneumatic Power Supply.) Supply air must be available 
for the EPPS to operate. 

LED 1

LED 2

LED 3

LED 4

LED 1

LED 2

LED 3

LED 4

LED 1

LED 2

LED 3

LED 4

LED 1

LED 2

LED 3

LED 4

0 to 25%

of purge time

26 to 50%

of purge time

51 to 75%

of purge time

76 to 100%

of purge time

Summary of Contents for MiniPurge D758-ES

Page 1: ...w these instructions Please refer to the standard for principles and definition These instructions apply only to the pressurizing system it is the responsibility of the manufacturer of the pressurized...

Page 2: ...S Regulator 9 Relief Valve Unit 9 PA Terminal Box 10 Section 6 Installation of the System 10 Relief Valve Unit 10 Air Supply Quality 10 Pipe Work 11 Multiple Enclosures 11 Provision and Installation o...

Page 3: ...Ex rules Directive 2014 34 EU or UKCA Regulations as applicable For further details refer to the applicable certificates 5 X LC ss ES OV PA PC Size 5 MiniPurge Purge flow rate 6000 NI min Approval Cer...

Page 4: ...5 mm 1 ID tube inlet sized appropriately for flow rate Reference points signals 1 8 NPT female minimum 6 mm pipe to be used Visual Indicators Alarm Red Pressurized Green System Purging 4 LEDs that fla...

Page 5: ...10 mbarg Tolerance 0 10 Note there must be a 2 5 mbarg difference between the intermediate and CLAPS sensor calibration point For example Minimum pressure 5 mbarg intermediate pressure 6 5 mbarg CLAP...

Page 6: ...in air supply pressure during the purge process Operation of the System Once the system is installed correctly turn on the air supply Refer to Commissioning section The purge system commences the purg...

Page 7: ...ay be used in IECEx and ATEX Zone 1 and or Zone 2 Categories 2 and 3 respectively MiniPurge systems may be used for hazards of any gas group Apparatus associated with the MiniPurge system such as intr...

Page 8: ...educed but remains high enough to compensate for the leakage of air from the enclosure whilst maintaining the minimum over pressure state In the event of pressure failure within the pressurized enclos...

Page 9: ...o reset and the Alarm Pressurized indicator turns Red The sensor is factory calibrated and set to operate in falling pressure at or above the minimum specified pressure Purge Flow Sensor The Purge Flo...

Page 10: ...e sent to the purge complete valve Alarm Only Circuit AO If the pressure in the pressurized enclosure is too low the system will normally cut off electrical power to it In certain circumstances where...

Page 11: ...nimum required flow rate The Purge Flow Restrictor must be readjusted during commissioning CLAPS Sensor This sensor monitors the pressure within the pressurized enclosure and sends a control signal to...

Page 12: ...points where air enters and exits the pressurized enclosure should normally be at opposite ends of the enclosure The RLV unit must be mounted vertically and there should be a minimum clearance of 300...

Page 13: ...ppropriate to the environment into which the system is installed No valve may be fitted in any signal pipe connecting the Control Unit to the pressurized enclosure This pipe work must be fitted in acc...

Page 14: ...must be replaced after any short circuit that occurs within the main circuit the switch is a piece of encapsulated equipment and as such it is not possible to check the state of the contacts Technical...

Page 15: ...ll disable all of the pressure sensors Using a 4 mm nylon tube connect a manometer to the bulkhead fitting from which the minimum pressure sensing pipe was removed Open the Purge Flow Restrictor Valve...

Page 16: ...operation of Minimum Pressure Sensor check readings on manometer as system will automatically re purge when it reaches minimum pressure 21 While the system re purges return the CLAPS Regulator to the...

Page 17: ...us is suitable for use in the hazardous location There are no unauthorised modifications The air supply is uncontaminated The interlocks and alarms function correctly Approval labels are legible and u...

Page 18: ...thread sealant If the thread has seized up remove to a safe area and heat slightly to soften prior to making any adjustment This prevents potential damage to the brass of the nozzle Disconnect pipe w...

Page 19: ...s been designed for ease of fault finding and many of the components fitted are plug in or chassis mounted Check components by substitution only after establishing that such action is necessary Before...

Page 20: ...uring purge Check air supply pressure at the inlet to the control unit Ensure that the supply pipe bore is suitable for the flow rate Pressurized Enclosure Excessive leakage from the pressurized enclo...

Page 21: ...06 Purge flow sensor factory set to 6 4 mbarg S0030 016 Minimum Pressure sensor must be factory set to the value as stated on the Customer Test and Inspection Sheet HSI 0160 000 Intermediate pressure...

Page 22: ...ystem Status Indication TP 518 058 WD 2 Component Certificate Number Purge System EU Declaration of Conformity SC004 UKCA Declaration of Conformity SC004 UK ATEX Certificate SIRA 01ATEX1295X IECEx Cer...

Page 23: ...2 67 1 66 67 8 77 1 6 67 1 66 67 5 1 352 7 21 7KH FRQWHQWV RI WKLV GUDZLQJ GRFXPHQW DUH RS ULJKW SR 7HFKQRORJLHV LPLWHG 7KH DUH WR EH WUHDWHG DV FRQILGHQWLDO DQG DUH UHWXUQDEOH XSRQ UHTXHVW 7KH DUH Q...

Page 24: ...85 7 0 5 752 31 80 7 32 5 6833 336 1 725 50 35 6685 1 725 6 67 0 385 1 0 1 385 28 1 725 7 50 1 5 7 50 1 6 203 17 3 7 50 1 2 67 1 66 67 28 9 6 1 3527 725 5 1 352 7 21 7KH FRQWHQWV RI WKLV GUDZLQJ GRFXP...

Page 25: ...to be treated as confidential and are returnable upon request They are not to be copied or communicated in part or in whole without written consent from Expo Technologies Limited neither are they to b...

Page 26: ...6mm I D 1 8 NPT TEST POINT NORMALLY PLUGGED 1 8 NPT PRIMARY ENCLOSURE PRESSURE 1 4 6mm I D B C D E F 8 5 7 6 4 3 1 2 3RD ANGLE PROJECTION The contents of this drawing document are Copyright Expo Techn...

Page 27: ...e they to be used in any way against our interests DIMENSIONS IN mm DENOTES IMPERIAL WEIGHT Kg TITLE DO NOT SCALE IF IN DOUBT ASK FINISH MATERIAL A3 SCALE DRAWING STATUS A TOLERANCES UNLESS OTHERWISE...

Page 28: ...55 C 250V 4A AC 15 SYSTEM PURGING CONTACTS GREY BLACK BROWN 1 2 3 4 B C D E F 8 5 7 6 4 3 1 2 3RD ANGLE PROJECTION The contents of this drawing document are Copyright Expo Technologies Limited They ar...

Page 29: ...IF IN DOUBT ASK FINISH MATERIAL A3 SCALE DRAWING STATUS A TOLERANCES UNLESS OTHERWISE STATED FLATNESS TO BE LESS THAN 0 4 OVER ANY 100mm LENGTH ANGLE STD 1 MOD REVISION DRAWN CHECKED APPROVED DATE DR...

Page 30: ...76 72 68 7 0 02817 1 7 6 5 1 352 7 21 7KH FRQWHQWV RI WKLV GUDZLQJ GRFXPHQW DUH RS ULJKW SR 7HFKQRORJLHV LPLWHG 7KH DUH WR EH WUHDWHG DV FRQILGHQWLDO DQG DUH UHWXUQDEOH XSRQ UHTXHVW 7KH DUH QRW WR EH...

Page 31: ...ORZ 2 ODFN 3XUJH IORZ WRR ORZ 3XUJH ORZ 6HQVRU WXUQV RQ HV 1R 3XUJH 2XWOHW IORZ DERYH WKH PLQLPXP 5HOLHI 9DOYH RSHQV 3XUJH IORZ VWDUWV 3UHVVXUL HG VLJQDO WR UHPRWH DODUP VZLWFK 35 6685 1 725 UHHQ 3UHV...

Page 32: ...QRORJLHV LPLWHG 7KH DUH WR EH WUHDWHG DV FRQILGHQWLDO DQG DUH UHWXUQDEOH XSRQ UHTXHVW 7KH DUH QRW WR EH FRSLHG RU FRPPXQLFDWHG LQ SDUW RU LQ ZKROH ZLWKRXW ZULWWHQ FRQVHQW IURP SR 7HFKQRORJLHV LPLWHG Q...

Page 33: ...o further guidance for the selection of cable and cable glands or conductors in conduit When the MIU e application requires the hazardous area marking code Ex eb IIC T4 Gb Tamb 20 C to 60 C the user s...

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Page 39: ...chnologies UK Expo Technologies Ltd Unit 2 The Summit Hanworth Road Sunbury On Thames TW16 5DB UK T 44 20 8398 8011 F 44 20 8398 8014 E sales expoworldwide com Expo Technologies China Qingdao Expo M E...

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