background image

A&T

A/O

C

102

110

106

108

109

107

104

105

103

101

2

1

MOTOR

ENCLOSURE

MOTOR

ENCLOSURE

BY

OTHERS

PURGE

OUTLET

VALVE

QUICK

EXHAUST

VALVE

PURGE

EXHAUST

SPARK

ARRESTOR

MOTOR

ENCLOSURE

PRESSURE

TAPPING

POINT

(PLUGGED)

RELIEF

VALVE

30

mbar

RELIEF

VALVE

ASSEMBLY

ENCLOSURE

D.P.

LO

D.P.

HI

CLAPS

SENSOR

BLACK

C

BROWN

GREY

BLACK

BROWN

N/O

C

ALARM

C

ONTACTS

AC-15

4A

250V

Ex

d

IIC

T6

ALARM

PRESSURIZED

GREY

GREY

BROWN

BLUE

N/C

CONTACTS

AC-15

4A

250V

Ex

d

IIC

T6

BLACK

CONTACTS

AC-15

4A

250V

Ex

d

IIC

T6

BULKHEAD

Ex e TERMINAL BOX

MINIPURGE

SYSTEM

ENCLOSURE

MAIN

AIR

SUPPLY

GAUGE

FILTER

DRAIN

SUPPLY:

420

-

1000

kPa

(

4

.2

-

1

0

bar

)

INSTRUMENT

AIR

'OR'

GATE

PLUGGED

PRIMARY

(MOTOR)

VOLUME

BOOSTER

PURGE

CHANGE

OVER

VALVE

2

PURGE

CHANGE

OVER

VALVE

1

PURGE

VALVE

ISOLATION

2

2

2

3

3

3

t

PURGE

INDICATOR

YELLOW

=

P

URGING

MAIN

AIR

SUPPLY

FILTER

SHUT

OFF

VALVE

PURGE

O

UTLET

VALVE

OPEN

SIGNAL

MINIMUM

PRESSURE

SENSOR

LOW

P

RESSURE

INDICATOR

RED

-

A

LARM

GREEN

-

P

RESSURIZED

LOGIC

PRE-REGULATOR

LOGIC

PRE-REGULATOR

GAUGE

LOGIC

AIR

SUPPLY

REGULATOR

2.5

barg

LOGIC

AIR

SUPPLY

REGULATOR

GAUGE

LOGIC

HEAT

EXCHANGER

NOTES:

FOR

DETAILS

O

F

BALLOONED

ITEMS,

SEE

GENERAL

ARRANGEMENT

DRAWING

3

2

ELECTRONIC

TIMER

113

111

112

BLACK

BROWN

GREY

116

114

115

BLACK

BROWN

GREY

N/O

C

N/C

N/O

C

N/C

(OPTIONAL)

AC-15

4A

250V

Ex

d

IIC

T6

(OPTIONAL)

AC-15

4A

250V

Ex

d

IIC

T6

COMPLETE

CONTACTS

ALARM

C

ONTACTS

LOW

P

RESSURE

HIGH

PRESSURE

INTERMEDIATE

LOW

P

RESSURE

SYSTEM

PURGING

PURGE

PURGE

INLET

PRESSURE

ENCLOSURE

MOTOR

ENCLOSURE

PRESSURE

36

35

2

3

1

38

31

4

21

27

28

22

32

34

35

26

19

9

16

29

20

8

7

HIGH

PRESSURE

SENSOR

PURGE

OUTLET

OPEN

SIGNAL

(1)

PURGE

OUTLET

OPEN

SIGNAL

(2)

18

PURGE

COMPLETE

VALVE

14

15

TIMER

VALVE

13

PURGE

FLOW

SENSOR

CLAPS

REGULATOR

PURGE

F

LOW

GAUGE

PURGE

F

LOW

REGULATOR

17

INTERMEDIATE

PRESSURE

SENSOR

10

24

25

11

6

TIMER

SWITCH

30

B

C

D

E

F

8

5

7

6

4

3

1

2

3RD

ANGLE

PROJECTION

The

contents

o

f

this

drawing

/

document

are

Copyright

©

E

xpo

Technologies

Limited.

They

are

to

be

treated

as

confidential

and

are

returnable

upon

reque

st.

T

hey

are

not

to

be

copied

or

communicated

in

part

or

in

whole

without

written

consent

from

Expo

Technologies

Limited,

neither

are

they

to

be

used

in

any

way

against

ou

r

interests.

DIMENSIONS

IN

m

m

[

]

D

ENOTES

IMPERIAL

WEIGHT

(Kg)

TITLE

DO

NOT

S

CALE

IF

IN

DOUBT

ASK

FINISH

MATERIAL

A3

SCALE

DRAWING

STATUS

A

TOLERANCES

UNLESS

OTHERWISE

STATED

FLATNESS

TO

BE

LESS

THAN

0.4

OVER

ANY

100mm

LENGTH

ANGLE

STD

±1

°

MOD

#

REVISION

DRAWN

CHECKED

APPROVED

DATE

DRAWN

DATE

SURREY

TW16

5DB

UNITED

KINGDOM

Expo

Technologies

Limited

DRAWING

No.

REVISION

DECIMALS

X

±

0.5

X.X

±0.2

X.XX

±0.1

X.XXx

±0.05

SHEET

No.

OF

1

AGM-PA00-062

LOW

TEMP

M

OTORPURGE

C

IRCUIT

06

RELEASED

N.T.S

DQN-12443

DQN-12436

DQN-12427

CE

RJ

AR

CE

RJ

AR

AW

06

05

04

29/05/2019

08/07/20

17/06/20

06/11/19

1

Summary of Contents for D760-ET MiniPurge

Page 1: ...hese instructions Please refer to the standard for principles and definition These instructions apply only to the pressurizing system it is the responsibility of the manufacturer of the pressurized en...

Page 2: ...CLAPS Sensor 10 CLAPS Regulator 10 Relief Valve Unit 10 PA Terminal Box 10 Thermostat and Heater 10 Section 6 Installation of the System 11 Relief Valve Unit 11 Air Supply Quality 11 Pipe Work 12 Mult...

Page 3: ...ML548 v10 ii Section 11 Glossary 19 Section 12 Drawings and Diagrams 19 Section 13 Certifications 20...

Page 4: ...circuits as preferred The temperature monitoring circuits themselves are provided by others If the logic air supply temperature falls below 10 C this should be investigated and rectified If the logic...

Page 5: ...to 2 5 barg 36 psi Process Connections Purge supply and outlet to pressurized enclosure 1 NPT female Minimum supply line 25 mm 1 ID tube inlet sized appropriately for flow rate Reference points signa...

Page 6: ...arg Tolerance 0 10 Note there must be a 2 5 mbarg difference between the intermediate and CLAPS sensor calibration point For example Minimum pressure 5 mbarg intermediate pressure 6 5 mbarg CLAPS sens...

Page 7: ...n air supply pressure during the purge process Operation of the System Once the system is installed correctly turn on the air supply Refer to Commissioning section The purge system commences the purge...

Page 8: ...y be used in IECEx and ATEX Zone 1 and or Zone 2 Categories 2 and 3 respectively MiniPurge systems may be used for hazards of any gas group Apparatus associated with the MiniPurge system such as intri...

Page 9: ...e enclosure before pressurization Purging is the process of removal contaminated air and replacement with air or inert gas known to be free from flammable gas The duration of this purge process is nor...

Page 10: ...he Alarm Pressurized indicator turns Red The sensor is factory calibrated and set to operate in falling pressure at or above the minimum specified pressure Purge Flow Sensor The Purge Flow Sensor moni...

Page 11: ...ical supply to the pressurized enclosure and to reduce the high purge flow rate to leakage compensation mode It also provides a hold on signal that maintains the leakage compensation mode with the pow...

Page 12: ...from the switch is terminated in the PA terminal box Intermediate Switch This is a flameproof switch which is activated by the signal from the Intermediate Sensor The cable from the switch is termina...

Page 13: ...tlet Valve is closed and the enclosure sealed The Relief Valve Unit has an in built relief valve This is sized to ensure that if the air supply pressure rises up from the specified maximum the interna...

Page 14: ...might affect the calibration of the device In particular the exterior of the spark arrestor should not be painted or blocked in any way Air Supply Quality The MiniPurge system should be connected to...

Page 15: ...minal boxes Provision and Installation of Alarm Devices When the pressure inside the pressurized enclosure is above the minimum the Minimum Pressure Sensor re turns a positive pressurized signal causi...

Page 16: ...nuity meter Gauge manometer 0 to 200 mbarg Differential manometer 2 off 4mm plugs If after commissioning the system does not perform as expected refer to the Fault Finding Section Follow the steps as...

Page 17: ...be changed by removing the large cover plate from over the outlet valve assembly and screws Warning When opening the Purge Flow Regulator ensure the over pressure within the enclosure does not exceed...

Page 18: ...nual should be supplemented with any additional requirements set out in appropriate local codes of practice The following checks should be carried out every 6 36 months dependent on environment accord...

Page 19: ...tment screw in position using the hex key loosen the retaining nut Adjust the hex key clockwise to increase or anti clockwise to reduce the lift off pressure Before testing retighten the locking nut w...

Page 20: ...been designed for ease of fault finding and many of the components fitted are plug in or chassis mounted Check components by substitution only after establishing that such action is necessary Before c...

Page 21: ...n the supply pipe Static pressure of 4 barg must be maintained during purge Check air supply pressure at the inlet to the control unit Ensure that the supply pipe bore is suitable for the flow rate Pr...

Page 22: ...must be factory set to the value as stated on the Customer Test and Inspection Sheet S0015 018 Pressure gauge Air Supply Pressure 0 10 barg S0015 135 Miniature gauge Logic Pressure 0 4 barg ETM IS31 0...

Page 23: ...ficate IECEx SIR07 0027X UKCA Certificate CSAE 21UKEX1067X CCC Certificate 2020312304000830 EAC Certificate RU GB 58 00906 20 Ex e Terminal Box ATEX Certificate BASEEFA 06ATEX0117X IECEx Certificate I...

Page 24: ...THERWISE STATED MOD No REVISION DRAWN CHECKED APPROVED DATE DRAWN DATE SURREY TW16 5DB UNITED KINGDOM Expo Technologies Limited DRAWING No REVISION RELEASED 14 04 2014 FLATNESS TO BE LESS THAN 0 4 OVE...

Page 25: ...X XXX 0 05 06 DQN 12429 30 06 2020 AR CE AR AR RJ CE 17 06 2020 DQN 12436 05 PB 21 11 2018 DQN 12414 04 SHEET No 2 OF 4 XBR 7TD0 106 DIMENSIONS IN mm DENOTES IMPERIAL DO NOT SCALE IF IN DOUBT ASK NOT...

Page 26: ...ALLY SEATED UNION 6 Ex e ELECTRICAL JUNCTION BOX 7 ELECTRONIC PURGE TIMER WITH LED INDICATOR 8 SYSTEM PURGING INDICATOR QUAD AMBER LEDS 9 LOW PRESSURE ALARM TRIP INDICATOR RED GREEN 10 ALARM PRESSURIZ...

Page 27: ...VISION RELEASED 14 04 2014 06 DECIMALS X 0 5 X X 0 2 X XX 0 1 X XXX 0 05 06 DQN 12429 30 06 2020 AR CE AR AR RJ CE 17 06 2020 DQN 12436 05 PB 21 11 2018 DQN 12414 04 SHEET No 4 OF 4 XBR 7TD0 106 DIMEN...

Page 28: ...interests DIMENSIONS IN mm DENOTES IMPERIAL WEIGHT Kg TITLE DO NOT SCALE IF IN DOUBT ASK FINISH MATERIAL A3 SCALE DRAWING STATUS A TOLERANCES UNLESS OTHERWISE STATED FLATNESS TO BE LESS THAN 0 4 OVER...

Page 29: ...NIMUM SIZE FOR PURGE AIR DISTRIBUTION PIPEWORK ELECTRICAL SIGNAL VIA EEx e JUNCTION BOX B C D E F 8 5 7 6 4 3 1 2 3RD ANGLE PROJECTION The contents of this drawing document are Copyright Expo Technolo...

Page 30: ...d IIC T6 OPTIONAL AC 15 4A 250V Ex d IIC T6 COMPLETE CONTACTS ALARM CONTACTS LOW PRESSURE HIGH PRESSURE INTERMEDIATE LOW PRESSURE SYSTEM PURGING PURGE PURGE INLET PRESSURE ENCLOSURE MOTOR ENCLOSURE PR...

Page 31: ...PPLY SUPPLY PT100 RTD SENSOR PT100 RTD SENSOR TYPICAL TYPICAL 4 WIRE BARRIER CONNECTION 4 WIRE BARRIER CONNECTION 1 SH SH B C D E F 8 5 7 6 4 3 1 2 3RD ANGLE PROJECTION The contents of this drawing do...

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Page 51: ...E info expoworldwide com Expo Technologies Ltd Registered in England No2854600 www expoworldwide com Expo Technologies purge pressurization systems may incorporate temperature sensors based on platin...

Page 52: ...chnologies UK Expo Technologies Ltd Unit 2 The Summit Hanworth Road Sunbury On Thames TW16 5DB UK T 44 20 8398 8011 F 44 20 8398 8014 E sales expoworldwide com Expo Technologies China Qingdao Expo M E...

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