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• Let your LP gas cylinders be filled by reputable 

propane gas distributors and visually inspected 

and recertified each time you fill.

1) do not store a spare LP gas cylinder under or 

near this appliance; 2) never fill the cylinder 

beyond 80 percent full; and3) if the instructions in 

(1) and (2) are not followed exactly, a fire causing 

death or serious injury may occur.

• Always keep the LP cylinder in an upright position.

• Do not allow the liquefied petroleum gas cylinder 

to overheat.

• Never store liquefied petroleum gas cylinders 

indoors. If you store the gas grill in a garage or 

other indoor location, be sure to disconnect the 

LP cylinder and store it safely outdoors.

• Place dust cap on cylinder valve outlet whenever 

the cylinder is not in use.  Only install the type of 

dust cap on the cylinder valve outlet that is 

provided with the cylinder valve.  Other types of 

caps or plugs may result in leakage of propane. 

• LP gas cylinders must be stored outdoors in a 

well-ventilated area and out of reach of children. 

Disconnected LP gas cylinders must not be 

stored in a building, garage or any other enclosed 

area.

• When your gas grill is not in use the gas must be 

turned off at the LP gas cylinder.

• The pressure regulator and hose assembly must 

be inspected before each use of the grill. If there 

is excessive abrasion or wear or if the hose is cut, 

it must be replaced prior to the grill being used 

again. Replacement pressure regulators and 

hose assemblies shall be those specified by the 

appliance manufacturer.

• Keep the gas regulator hose away from hot grill 

surfaces and dripping grease. Avoid unnecessary 

twisting of hose. Visually inspect the hose prior to 

each use for cuts, cracks, excessive wear or 

other damage. If the hose appears damaged do 

not use the gas grill. Call 855-256-2160 for 

assistance.

Never

 light your gas grill with the hood closed or 

before checking to ensure the burner tubes are 

fully seated over the gas valve orifices.

Never

 allow children to operate your grill.

• If the above instructions are not strictly followed, 

a fire that may result in death or serious injury 

may occur.

Provided with a listed overfilling prevention 

device. 

This safety feature prevents the gas cylinder from 

being overfilled which can cause malfunction of the 

LP gas cylinder, regulator and/or grill.

The LP gas cylinder must be constructed and 

marked in accordance with specifications of the U.S. 

Dept. of Transportation (DOT). In Canada, the LP 

gas cylinder must meet the National Standard of 

Canada ,Can CSA –B339, Cylinders, spheres and 

Tubes for Transportation of Dangerous Goods and 

Commission .

1. The LP gas cylinder must have a shutoff valve, 

terminating in an LP gas supply cylinder valve outlet, 

that is compatible with a Type 1 cylinder connection 

device. The LP cylinder must also have a safety  

relief device that has a direct connection with the 

vapor space of the cylinder.

2. Always keep LP gas cylinder in an upright position. 

The cylinder supply system must be arranged for 

vapor withdraw.

3. The LP gas cylinder used must have a collar to 

protect the cylinder valve.

Proper Placement and Clearance of Grill 

This outdoor cooking gas appliance shall be used 

only outdoors and shall not be used in a building, 

garage, or any other enclosed area.

at least 2FT 

from the back and side of any combustible surface. 

Your gas grill should not be used under overhead 

combustible construction . Do not obstruct the flow of 

ventilation air around the gas grill housing.

• Do not install this outdoor gas grill in or on 

recreational vehicles or boats

• Keep outdoor gas grill area clear and free from 

combustible materials, gasoline and other flammable 

vapors and liquids

• Do not obstruct the flow of combustion and 

ventilation air. Check for this each time prior to using 

grill.

 Never

 connect an unregulated LP gas cylinder to 

your gas grill. The gas regulator assembly supplied 

with your gas grill is adjusted to have an outlet 

pressure of 11” water column (W.C.) for connection 

to an LP gas cylinder.

• Only use the regulator and the hose assembly 

supplied with your gas grill. Replacement regulators 

and hose assemblies must be those specified in this 

manual.

Safety Precautions

3

Summary of Contents for Pioneer

Page 1: ... result in serious injury and or property damage For Outdoor Use Only If you have any questions or problems you can contact our customer service at 855 256 2160 or expertgrill grillservices net from 8 AM 4 30 PM Eastern Time Monday to Friday Please make sure the cylinder valve connection device shall properly and safely mate with the connection device attached to the inlet of the pressure regulato...

Page 2: ...explosion that could cause serious bodily injury death or property damage WARNING Your grill will get very hot Never lean over the cooking area while using your grill Do not touch cooking surfaces grill housing hood or any other grill parts while the grill is in operation or until the gas grill has cooled down after use Failure to comply with these instructions may result in serious bodily injury ...

Page 3: ... grill If the above instructions are not strictly followed a fire that may result in death or serious injury may occur Provided with a listed overfilling prevention device This safety feature prevents the gas cylinder from being overfilled which can cause malfunction of the LP gas cylinder regulator and or grill The LP gas cylinder must be constructed and marked in accordance with specifications o...

Page 4: ...mbling your grill and at least once a month in late summer or early fall when spiders are most active Also perform this burner tube cleaning procedure if your grill has not been used for an extended period of time See Cleaning Burner Tubes and Ports on page 23 NOTE The normal flow of gas through the regulator and hose assembly can create a humming noise A low volume of noise is perfectly normal an...

Page 5: ...Hardware 6 Tools Required for Assembly 6 Parts Diagram 7 Parts List 8 9 Assembly Steps 10 18 Connecting LP Gas cylinder to LP Grill 19 20 Grill Lighting Instructions 20 21 Cooking Instruction 22 Cleaning and Seasoning 22 Cleaning and Maintenance 23 24 Troubleshooting 24 Warranty 25 Customer Service 25 5 ...

Page 6: ... panel of the appliance The control valves are operated by means of coated plastic control knobs The upper cover is connected to a stainless handle with a rubber sleeve through two Bakelite brackets The cooking surface is an iron plate SPHC The barbecue has one aluminized mild steel heat shield plate to insulate the heat between the combustion chamber and control panel There is a gas cylinder hook...

Page 7: ...Parts Diagram 7 ...

Page 8: ...Parts List 8 Hood Assembly Hood Handle Hinge Assembly Side Shelf Gas Cylinder Hook Wheel Strap Baffle of Cylinder ...

Page 9: ...Parts List 9 Firebox Body Grease Drawer Assembly Wheel Axle Small Bar Knob Cooking Griddle ...

Page 10: ...Assembly Steps Installation Open the right leg Lock the buckle plate 10 Parts Required Firebox Body Part 9 x1 Knob Part 13 x3 Installation Insert 3 Knobs Part 13 into Firebox Body Part 9 ...

Page 11: ...left leg Lock the buckle plate 11 Parts Hardware Required Wheel Axle Part 11 x1 Wheel Part 6 x2 Hardware C x1 Installation Insert Wheel Axle Part 11 through Wheel Part 6 and right legs Place R Pin Hardware C onto Wheel Axle ...

Page 12: ... 2 screws with 0 2 inch of thread exposed Hang Side Shelf Part 4 on 2 screws Hardware A Tighten preinstalled screws Insert 2 screws Hardware A to mount Gas Cylinder Hook Part 5 Parts Hardware Required Small Bar Part 12 x1 Hardware D x1 Installation Snap Small Bar Part 12 at right side Thread thumb screw Hardware D at left side ...

Page 13: ...rt 7 x1 Hardware A x2 Installation Mount Baffle of Cylinder Part 8 by using 2 screws Hardware A Buckle the Strap Part 7 Parts Hardware Required Hood Assembly Part 1 x1 Hood Handle Part 2 x1 Hardware E x2 Installation Mount Hood Handle Part 2 Use 2 screws Hardware E ...

Page 14: ... x8 Installation Mount Hinge Assembly Part 3 Use 8 screws Hardware B 14 Parts Required Cooking Griddle Part 14 x1 Grease Drawer Assembly Part 10 x1 Installation Open the hood Mount Cooking Griddle Part 14 and Grease Drawer Assembly Part 10 Assembly is complete ...

Page 15: ... Unlock the buckle plate Continue supporting weight of griddle and fold the left leg as show Portable Handling 15 Remove the thumb screw Remove small bar ...

Page 16: ... Unlock the buckle plate Fold the right leg 16 Remove R pin Remove Wheels and Wheel Axle ...

Page 17: ...e Hood with Strap 17 Parts Hardware Required Wheel Axle Part 11 x1 Wheel Part 6 x2 Hardware C x1 Installation Insert Wheel Axle Part 11 through Wheel Part 6 and then leg Place R Pin Hardware C onto Wheel Axle ...

Page 18: ...Parts Required Small Bar Part 12 x1 Installation Put small bar into this place Hang it on the 2 screws 18 Portable and ready to move ...

Page 19: ...l If a leak is found turn cylinder valve off and do not use your grill until the leak is repaired CAUTION When the appliance is not in use gas must be turned off at the supply cylinder Regulator Connection Figure 1 Congratulations Your gas grill is now ready for use Before the first use and at the beginning of each season and whenever the LP gas cylinder has been changed 1 Read all safety lighting...

Page 20: ...as OFF at supply cylinder disconnect fuel line from your grill and call 855 256 2160 or your gas supplier for repair assistance 7 Also apply soapy solution to the cylinder seams See below If growing bubbles appear shut cylinder OFF and do not use or move it Contact an LP gas supplier or your fire department for assistance Gas cylinder Leak Check Gas Connection Leak Check Grill Lighting Instruction...

Page 21: ...rill To purge air from your gas line and or reset the regulator excess gas flow device Turn the control knob to OFF position Turn off the gas at the cylinder valve Disconnect regulator from LP gas cylinder Let unit stand for 5 minutes Reconnect regulator to the LP gas cylinder Turn the cylinder valve on slowly until to open Open the grill hood Set control knobs to OFF Push and turn any control kno...

Page 22: ...ater THIS IS THE ONLY TIME YOU SHOULD USE SOAP ON THE GRIDDLE Rinse and dry completely with paper towels Proceed with seasoning instructions AFTER EACH USE To clean the griddle after each use scrape gently with a spatula and wipe down the griddle surface with a paper towel For tough food residue pour hot water onto the griddle surface and let it boil the residue off Wipe again with a paper towel a...

Page 23: ...ually check the burner flame including the pilot flame refer to the Burner Flame Check in the flame picture reference manual 5 cleaning outdoor cooking gas appliance including special surfaces with recommended cleaning agents if necessary 6 checking and cleaning burner tubes for insects and insect nests A clogged tube can lead to a fire beneath the grill Annual Cleaning of Grill Interior Burning o...

Page 24: ... Use a fiber pad or nylon brush to clean the entire outer surface of each burner until free of food residue and dirt 2 Clean any clogged ports with a stiff wire such as an open paper clip 3 Inspect each burner for damage cracks or holes and if such damage is found order and install a new burner After installation check to ensure that gas valve orifices are correctly placed inside the ends of the b...

Page 25: ...l purposes All warranty coverage applies only if this grill is used in the United States This warranty gives you specific legal rights and you may have other right which vary from state to state Grill Installation Codes The installation must conform with local codes or in the absence of local codes with either the national fuel gas code ANSI Z 223 1 NFPA S4 Natural gas and propane installation cod...

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