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Installing the Blower Drive Sheave

1.

Remove the deck drive belt from around the right
hand spindle sheave.

2.

Support the right mower blade and shaft so that it
will not fall out of the deck when the right sheave
nut is removed.

3.

Remove the right sheave nut and sheave from the
spindle shaft.

4.

Install the double sheave onto the right spindle shaft
and install the nut. Torque the sheave nut to 130-160
ft-lb (176–217 N-m).

Block the blade rotation with a block of wood
between the blade and baffles as indicated in the
blade service section of the Operator’s manual.
Do Not use the blade bolt to prevent rotation.

g007021

Figure 9

1.

Torque sheave nut to 130-160 ft-lb (176–217 N-m).

2.

Install with cone towards nut.

Check blade bolt torque after completing this
installation.

Torque blade bolt to 50-60 ft-lb (75-81 N-m).

5.

Re-install the deck drive belt in the lower groove of
the double sheave. Install the plug into the bore of
the double sheave.

g190023

Figure 10

1.

Belt cover bracket

4.

Belt

2.

Belt cover

5.

Deck sheave and nyloc
plug

3.

Knob

Installing the Blower Assembly

1.

Mount the blower on the deck by inserting the
mounting pin into the tube welded to the rear corner
of the deck. Use Figure 11 to determine the pin
location in the blower frame.

g037990

Figure 11

1.

Mounting pin

4.

48 inch deck location

2.

Roll pin

5.

60 inch deck location

3.

52 inch deck location

2.

Pivot the blower towards the deck and pull outward
on the latch pin. Release the latch pin when it aligns
with the hole on the tab of the deck to lock the
blower in this position.

6

 

Summary of Contents for ULTRAVAC 126-6122

Page 1: ...of California to cause cancer birth defects or reproductive harm Loose Parts Use the chart below to verify that all parts have been shipped Part numbers not shown are available on the dealer extranet Dealer Pack Part No Description Qty Use Fill out the online warranty registration form Literature Pack Manual Operator s 2017 Exmark Mfg Co Inc P O Box 808 Beatrice NE 68310 Part No 4503 657 Rev A Pri...

Page 2: ...he following charts to verify the kits required for the unit you are installing the UltraVac on E and S Series Deck Completing Kit 48 inch 126 6196 52 inch 126 6197 60 inch 126 6198 X Series Deck Completing Kit 48 inch 126 6209 52 inch 126 6210 60 inch 126 6211 2 ...

Page 3: ... Figure 1 Install the transmission support bracket and secure with nuts g189992 Figure 1 1 Retain nuts 3 Rear weight 2 Transmission support bracket 4 Torx bolts 5 Remove and discard the torx bolts and nuts on the left and right sides of the rear guard that attaches it to the frame 6 Install the legs of the LH and RH bagger support bracket onto the transmission studs and secure with the nuts retain...

Page 4: ...ifting them Use caution when positioning your hands so that you Do Not set them down on your hands or fingers 1 Assemble the weights by placing the weight bracket plate inside the mount channel Install the tabbed weight bracket plate inside the mount channel and against the weight bracket plate as shown in Figure 4 Secure the mount channel assembly to the weight using two 3 8 16 x 2 1 2 inch bolts...

Page 5: ...d retain the standard right side belt cover wireform bracket and its hardware 3 Install the belt cover bracket 48 and 52 Inch Decks Use two 3 8 16 x 1 1 4 inch carriage bolts and two 3 8 inch flanged nyloc nuts as shown in Figure 7 g037341 Figure 7 48 and 52 Inch Decks 1 3 8 16 x 1 1 4 inch carriage bolt 2 Belt cover bracket 3 3 8 inch flanged nyloc nut 60 Inch Deck Use two 3 8 16 x 1 1 4 inch car...

Page 6: ...17 N m 2 Install with cone towards nut Check blade bolt torque after completing this installation Torque blade bolt to 50 60 ft lb 75 81 N m 5 Re install the deck drive belt in the lower groove of the double sheave Install the plug into the bore of the double sheave g190023 Figure 10 1 Belt cover bracket 4 Belt 2 Belt cover 5 Deck sheave and nyloc plug 3 Knob Installing the Blower Assembly 1 Mount...

Page 7: ...ed under both lips on the deck g038066 Figure 14 1 Blower 3 Deck lip 2 Belt cover 7 Install the knob and its hardware Installing the Hopper Frame 1 Remove the hairpin from the hopper frame Insert the hopper frame into the LH hopper mount bracket see Figure 15 Rest the other end of the hopper frame between the tabs on the RH hopper mount bracket Reinstall the hairpin to secure the hopper frame Note...

Page 8: ...the Tubes 1 Slip the upper and the lower tubes together 2 Insert the upper tube into the hopper seal push in then pull out so that the seal is extended outward 3 Align the dimple on the upper tube with the end of hopper seal and center between the two screws as shown in Figure 17 g007027 Figure 17 1 Dimple 4 Set the deck in the lowest cutting position 5 Slide the lower tube onto the blower and att...

Page 9: ...d to the inside of the tube to provide minimum obstruction to flow Make sure that the upper and the lower ends are oriented properly as the tubes are assembled Parting lines should roughly be lined up g007028 Figure 19 1 Drill the holes here Installing the ROPS Pin To prevent the ROPS bar from damaging the hopper install the ROPS pin assembly 1 Using 11 64 or 19 drill bit drill the inner RH ROPS h...

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