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15 

 

4.1.4  Clean muffler and rear frame area:  

 

WARNING

 

POTENTIAL HAZARD 

  Operating engine parts, especially the 

muffler, become extremely hot. 

WHAT CAN HAPPEN 

  Severe burns can occur on contact. 

  Debris, such as leaves, grass, brush, etc. 

can catch fire. 

HOW TO AVOID THE HAZARD 

  Allow engine parts, especially the muffler, 

to cool before touching. 

  Remove accumulated debris from muffler 

and engine area. 

  Install and maintain in working order a 

spark arrester before using equipment on 
forest-covered, grass-covered, brush-
covered unimproved land.   

 

4.1.5  Clean rear screen in the hopper: 

Open hopper door by removing pins as shown and remove clippings that are stuck 
to screen as shown in Figure 8.  Screen can be removed by removing pins at rear 
of screen.   

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FIGURE 8 

 

 

 

 

Summary of Contents for Ultra Vac Frontrunner

Page 1: ...arts from your dealer always give the model number and serial number of your equipment as well as the part number description and quantity of the part needed The Serial No plate is located on the righ...

Page 2: ...f mower deck or blower becomes clogged stop engine and wait for all moving parts to stop Engage parking brake Remove spark plug wire s or remove key before cleaning blockage Keep hands feet and clothi...

Page 3: ...mitting the Exmark Parts Plus order to Exmark by 3 00 p m central time the Distributor pays for the part and freight 3 Exmark being unable to ship the part and the Exmark parts order is received by 3...

Page 4: ...If additional information is needed or should you require trained mechanic service contact your authorized Exmark equipment dealer or distributor All Exmark equipment dealers and distributors are kept...

Page 5: ...ICATIONS 2 1 Model Numbers 6 2 2 Dimensions 6 2 3 Bagging System 6 3 OPERATION 3 1 Pre Start 6 3 2 Mowing 6 8 3 3 Bagger Removal for Side Discharge 8 9 3 4 Bagger Installation for Bagging 10 11 3 5 Tr...

Page 6: ...and teach this regard to all who operate this unit 1 2 2 Before operating your Ultra Vac carefully read and understand this manual and the operator s manual for your mower in their entirety Familiari...

Page 7: ...ol and accident prevention are partially dependent upon the design and configuration of the equipment these factors are also dependent upon the awareness concern prudence and proper training of the pe...

Page 8: ...er operate mower unless discharge deflector entire grass collection system or mulch kit is installed WARNING POTENTIAL HAZARD Using a single tailwheel may contact the collection system and cause diffi...

Page 9: ...dden turns or rapid speed changes Use a walk behind mower and or a hand trimmer near drop offs ditches steep banks or water This area can be dangerous see Figure 1 FIGURE 1 Progressively greater care...

Page 10: ...ey are missing or illegible 1 5 3 When new components are installed be sure that current safety signs are affixed to the replaced components 1 5 4 New safety signs may be obtained from your authorized...

Page 11: ...ommercial grade rotationally molded plastic Capacity 12 bushels 2 3 2 Dump Mechanism Manual dump from seat 2 3 3 Blower tube flexible abrasion resistant EPDM rubber with polypropylene helix 2 3 4 Impe...

Page 12: ...ys back the unit up the ramp See section 3 4 Transporting for additional information regarding loading a unit on a truck or trailer 3 2 4 Close and latch the door before continuing mowing Do not engag...

Page 13: ...knob The rear knob does not need to be removed completely to remove the belt cover CAUTION POTENTIAL HAZARD The deck sheave will become very hot WHAT CAN HAPPEN Touching a hot deck sheave can cause se...

Page 14: ...cure loose wire harness by routing loose end partially back down ROPS tube 3 3 9 Remove the hair pins and clevis pins holding the hopper assembly to the ROPS weldment 3 3 10 Rotate the hopper assembly...

Page 15: ...the lower mount weldment Secure the lower links to the mount using the hairpins FIGURE 4 3 4 5 Lift and rotate the hopper assembly up and align the upper pin holes with the holes in the ROPS mount Ins...

Page 16: ...engage the spiral reinforcement of the flexible tube Using a marker or paint pen mark the flexible tube approximately 4 from the end Insert the end of the tube into the hopper inlet and rotate clockw...

Page 17: ...dents causing personal injury Driving on a street or roadway without such equipment may also be a violation of State laws and the operator may be subject to traffic tickets and or fines HOW TO AVOID T...

Page 18: ...t is on the down side of the slope and the ramp extends up the slope This will minimize the ramp angle The trailer or truck should be as level as possible DO NOT attempt to turn the unit while on the...

Page 19: ...2 multi purpose grease 4 1 3 Belts a Inspect the belt for damage or wear Replace the belt with one of the following Units Belt Part Number 52 109 4948 60 103 0866 72 103 0867 b Inspect the belt posit...

Page 20: ...engine parts especially the muffler to cool before touching Remove accumulated debris from muffler and engine area Install and maintain in working order a spark arrester before using equipment on fore...

Page 21: ...all moving parts to stop and remove key Engage parking brake Unlatch the door and pull the door handle engagement pin to raise the door to the top of the hopper see Figure 8 b Reach into the hopper an...

Page 22: ...he door FIGURE 10 4 2 3 Latch handle link The latch handle needs to be able to snap over center to keep the latch cams tight against the door latch plates and the door pulled shut The length of the la...

Page 23: ...t bagging can be a dirty environment 5 6 During dry conditions switching to a lower lift blade may reduce blowout without hurting quality of cut 5 7 Maintaining a ground speed that does not pull down...

Page 24: ...19 6 ELECTRICAL DIAGRAM...

Page 25: ...fied with the Service Dealer s analysis or with the assistance provided contact us at Exmark Customer Service Department The Exmark Warranty Company 2101 Ashland Avenue Beatrice NE 68310 402 223 6375...

Page 26: ...21 SERVICE RECORD Date Description of Work Done Service Done By...

Page 27: ...22...

Page 28: ...BLADE SUN SHADE TRASH CONTAINER TURF STRIPER ULTRA VAC COLLECTION SYSTEM ULTRA VAC QUICK DISPOSAL SYSTEM WALK BEHIND ACCESSORIES GRASS CATCHER MICRO MULCH SYSTEM STEERABLE SULKY SULKY HITCH KIT TURF S...

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