Exmark OCD01 Operator'S & Parts Manual Download Page 8

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3. ASSEMBLY INSTRUCTIONS

IMPORTANT: Disengage blade, shut off engine, wait for all moving parts to stop,
engage parking brake, remove key, and disconnect the wire from the spark plug
before servicing, cleaning, or making any adjustments to the unit.

3.1 ASSEMBLY DIAGRAM

Item

Part No.

Description

Qty.

109-3880

Asm, Cable Bracket w/Decal ................... 1

2 3296-29 Nut,

Nyloc

5/16-18 ................................... 4

3 3230-9

Bolt,

Carriage

5/16-18 x 2 3/4 (Triton) ...... 1

3230-9

Bolt, Carriage 5/16-18 x 2 3/4 (UltraCut) .. 2

322-3

Screw, HH 5/16-18 x 3/4 .......................... 2

5 109-3884 Pedal,

Foot .............................................. 1

3256-3

Washer, 5/16 Std (Triton)......................... 3

3256-3

Washer, 5/16 Std (UltraCut)..................... 7

7 32128-20 Nut, Whizlock 5/16-18.............................. 3

8 109-3606

Asm,

Cable

60”-72”.................................. 1

109-3882

Asm,

Cable

46”-56”.................................. 1

9 109-4101 Strap,

Cable

Hanger ................................ 1

10 109-4097-01

Cover,

Gate

Linkage ................................ 1

9266714

Screw, HWH 1/4-20 x .50 TF (UltraCut) ... 3

Item

Part No.

Description

Qty.

109-3603

Asm, Gate Linkage w/Decals ................... 1

13 3230-2

Bolt,

Carriage

5/16-18

x 1 (Triton) ............ 3

3230-2

Bolt, Carriage 5/16-18 x 1 (UltraCut) ........ 2

14 1-806003 Pin,

Hair ................................................... 1

15 3256-23

Washer,

5/16 SAE (Triton) ....................... 2

3256-23 Washer,

5/16 SAE (UltraCut) ................... 1

16 109-3605 Asm,

Gate................................................ 1

109-4089-01 Plate, Blocker (Triton) .............................. 1

3230-1

Bolt, Carriage 5/16-18 x 3/4 ..................... 1

109-3881-01 Bracket, Chute Pivot (UltraCut) ................ 1

322-6

Screw, HH 5/16-18 x 1 1/4 (UltraCut) ....... 1

109-3860

Kit, Flexible Discharge Chute (Ultra Cut).. 1

9266934

Screw, HWH 5/16 x 1/2 TF ...................... 2

Used for Triton (series 5) decks 60”, 66”, & 72” (long cable).

Used for Triton (series 5) decks 46”, 50”, & 56” and UltraCut (series 4) decks 52” & 60” (short cable).

For serial numbers 669,999 and lower. Not included – needs to be purchased separately.

FIGURE

Summary of Contents for OCD01

Page 1: ... MFG CO INC Part No 109 4823 Rev B ...

Page 2: ...mitting the Exmark Parts Plus order to Exmark by 3 00 p m central time the Distributor pays for the part and freight 3 Exmark being unable to ship the part and the Exmark parts order is received by 3 00 p m central time Exmark pays for the part and freight 4 If the part does not arrive overnight due to the shipper UPS the shipper pays for the freight and Exmark pays for the part The following rest...

Page 3: ...d or should you require trained mechanic service contact your authorized Exmark equipment dealer or distributor All Exmark equipment dealers and distributors are kept informed of the latest methods of servicing and are equipped to provide prompt and efficient service in the field or at their service stations They carry ample stock of service parts or can secure them promptly for you from the facto...

Page 4: ... 3 2 SPECIFICATIONS 2 1 Model Number 3 3 ASSEMBLY INSTRUCTIONS 3 1 Assembly Diagram 4 3 2 Installation 5 13 4 OPERATION 4 1 Opening the Discharge Gate 14 15 4 2 Closing the Discharge Gate 15 5 ADJUSTMENTS 16 6 TROUBLESHOOTING 16 7 PARTS LIST 7 1 OCD01 Assembly 17 7 2 Gate Linkage Assembly 18 7 3 Foot Pedal Assembly 19 8 WARRANTY 20 ...

Page 5: ...ided MAY result in minor or moderate injury 1 2 TRAINING 1 2 1 Regard the Exmark mower as a piece of power equipment and teach this regard to all who operate this unit 1 2 2 Read the instructions carefully Familiarize yourself with the controls and the proper use of the equipment If the operator s or mechanic s can not read English it is the owner s responsibility to explain this material to them ...

Page 6: ... dependent upon the design and configuration of the equipment these factors are also dependent upon the awareness concern prudence and proper training of the personnel involved in the operation transport maintenance and storage of the equipment It is essential that all Operator Safety Mechanisms be connected and in operating condition prior to use for mowing 1 4 1 Give complete undivided attention...

Page 7: ...iarize yourself with the following safety signs and instruction labels They are critical to the safe operation of your Exmark commercial mower 2 SPECIFICATIONS 2 1 MODEL NUMBER OCD01 PART NO 109 3595 LOCATION On Top of the Cable Bracket Assembly PART NO 1 403005 LOCATION On Top of the Gate Linkage Assembly PART NO 98 5954 LOCATION On the Side of the Gate Linkage Assembly ...

Page 8: ...109 4101 Strap Cable Hanger 1 10 109 4097 01 Cover Gate Linkage 1 11 9266714 Screw HWH 1 4 20 x 50 TF UltraCut 3 Item Part No Description Qty 12 109 3603 Asm Gate Linkage w Decals 1 13 3230 2 Bolt Carriage 5 16 18 x 1 Triton 3 3230 2 Bolt Carriage 5 16 18 x 1 UltraCut 2 14 1 806003 Pin Hair 1 15 3256 23 Washer 5 16 SAE Triton 2 3256 23 Washer 5 16 SAE UltraCut 1 16 109 3605 Asm Gate 1 17 109 4089 ...

Page 9: ... be purchased separately For Triton Decks Remove and retain the discharge chute and hardware 3 2 2 Use Figure 2 to locate the correct mounting holes on the pedal pivot bracket FIGURE 2 3 2 3 Install the foot pedal on the pedal pivot bracket The upper screw 5 16 18 x 3 4 item 4 installs from the bottom of the pedal pivot bracket as shown in Figure 3 Fasten with whizlock nut item 7 FIGURE 3 3 2 4 Th...

Page 10: ...e centered as shown in Figure 6 FIGURE 6 3 2 7 Remove the belt cover near the discharge opening 3 2 8 Route the cable over the left side of the cross shaft Remove the seal and run the nuts off the cable Feed the parts loosely through one hole of the cable hanger strap Hang the cable under the right side of the cross shaft and fasten with cable hanger strap as shown in Figure 7 Reinstall nuts and s...

Page 11: ...ding from the face of the discharge opening could interfere with free operation of the discharge gate For Triton decks only Install the blocker plate item 17 as shown in Figure 8 FIGURE 8 3 2 10 For Triton series 5 decks 46 50 56 and UltraCut series 4 decks 52 60 cut the discharge gate as shown in Figure 9 FIGURE 9 ...

Page 12: ...n position when installing on the deck For UltraCut deck a Install three 1 4 20 self tapping screws item 11 into the chute pivot bracket item 19 as shown in Figure 11A FIGURE 11A b Locate the correct mounting hole as shown in Figure 11B Drill holes in deck as shown in Figure 11C Install the two 5 16 18 x 1 bolts item 13 and fasten to the deck with washer item 6 and nyloc nut item 2 Install 5 16 18...

Page 13: ... in Figure 11D Install two 5 16 18 x 1 bolts item 13 and fasten to the deck with washer item 6 and nyloc nut item 2 Install 5 16 18 x 3 4 bolt item 18 from the bottom of the deck and draw up into hole using the whizlock nut item 7 see Figure 11E for correct mounting hole location FIGURE 11D ...

Page 14: ...n in Figure 11F The drilled hole location will avoid under deck baffles on the deck Install 5 16 18 x 3 4 bolt item 18 from the bottom of the deck and draw up into hole using the whizlock nut item 7 FIGURE 11F 3 2 13 With foot pedal in unlocked position see Figure 12 attach the cable onto the blocker pivot plate assembly Attach cable and adjust mounting nuts to the center of the threaded portion o...

Page 15: ...k position the spring should stretch slightly when it locks over center FIGURE 14 3 2 16 Install the gate linkage cover to the gate linkage assembly as shown in Figure 15 FIGURE 15 3 2 17 To make sure the OCD01 assembly is installed correctly a Place the foot pedal in the locked position Gate should be raised to nearly horizontal position b Place foot pedal in the unlocked position Gate should mov...

Page 16: ...vided as a guide to cut off the lip Follow steps a through d For UltraCut 52 60 use template 109 4091 For Triton 46 56 use template 109 4091 For Trition 60 72 use template 109 3592 a Place the template onto the chute lip FIGURE 16A b Cut ends as shown on template Cut around backside of first rib as shown in Figure 16B FIGURE 16B ...

Page 17: ... UltraCut Only Install 5 16 18 x 1 1 4 screw item 20 and 3 or 4 washers item 6 in the center hole of the bracket as shown in Figure 17 so that the edge of the chute will be parallel with the deck in the down position FIGURE 17 e When installation is completed rotate gate assembly item 16 through its full travel range and check clearance with discharge chute Trim additional material from discharge ...

Page 18: ...objects or blade contact can cause serious injury or death HOW TO AVOID THE HAZARD Never operate the mower with the discharge deflector raised removed or altered unless there is a grass collection system or mulch kit in place and working properly DANGER POTENTIAL HAZARD The rotating blades under the mower deck are dangerous WHAT CAN HAPPEN Blade contact can cause serious injury or kill you HOW TO ...

Page 19: ...ss the pedal into the forward lock position and the discharge gate will be open FIGURE 18 4 2 CLOSING THE DISCHARGE GATE 4 2 1 Depress the lower tab to unlock the pedal Then the discharge gate will then close off the discharge opening FIGURE 19 ...

Page 20: ...t open when the foot pedal is in the locked position the cable is not tensioned properly Adjust the bracket and mounting nuts in step 3 2 13 through 3 2 15 6 3 GATE DOES NOT ROTATE FREELY AND STICKS IN THE UP POSITION Check the discharge opening on the deck for protruding welds Any welds left protruding from the face of the discharge opening could interfere with free operation of the discharge gat...

Page 21: ...ut 2 3230 9 Bolt Carriage 5 16 18 x 2 3 4 Triton 1 Item Part No Description Qty 13 3256 23 Washer 5 16 SAE Ultra Cut 1 3256 23 Washer 5 16 SAE Triton 2 14 3256 3 Washer 5 16 Std UltraCut 7 3256 3 Washer 5 16 Std Triton 3 15 3296 29 Nut Nyloc 5 16 18 Triton 4 16 32128 20 Nut Whizlock 5 16 18 3 17 9266714 Screw HWH 1 4 20 x 50 Ultra Cut 6 18 1 806003 Pin Hair 1 19 109 3606 Asm Cable 60 72 1 V 109 38...

Page 22: ...98 5954 Decal Danger 1 3 109 3600 Link Gate 1 4 109 3604 Spring Extension 1 5 109 4093 01 Bracket Link Pivot 1 Item Part No Description Qty 6 109 4096 Wld Gate Crank 1 7 3256 23 Washer 5 16 SAE 1 8 3272 5 Pin Cotter 3 32 x 1 2 1 9 9266714 Screw HWH 1 4 20 x 50 2 10 9266934 Screw HWH 5 16 x 1 2 TF 2 ...

Page 23: ...09 3608 01 Bracket Pedal Pivot 1 2 109 3609 01 Pedal Gate 1 3 109 3610 Rod Pedal Link 1 4 109 3877 01 Channel Pedal Link 1 Item Part No Description Qty 5 109 3878 Rod Pedal Pivot 2 6 109 3879 01 Latch Gate Pedal 1 7 3256 23 Washer 5 16 SAE 1 8 32112 11 Pushnut Washer Cap 6 ...

Page 24: ...sfied with the Service Dealer s analysis or with the assistance provided contact us at Exmark Customer Service Department The Exmark Warranty Company 2101 Ashland Avenue Beatrice NE 68310 402 223 6375 or service exmark com Owner s Responsibilities The Exmark turf equipment including any defective part must be returned to an authorized Exmark service dealer within the warranty period This warranty ...

Page 25: ...21 NOTES ...

Page 26: ...22 SERVICE RECORD Date Description of Work Done Service Done By ...

Page 27: ...23 ...

Page 28: ...BLADE SUN SHADE TRASH CONTAINER TURF STRIPER ULTRA VAC COLLECTION SYSTEM ULTRA VAC QUICK DISPOSAL SYSTEM WALK BEHIND ACCESSORIES GRASS CATCHER MICRO MULCH SYSTEM STEERABLE SULKY SULKY HITCH KIT TURF STRIPER STANDON 2006 EXMARK MFG CO INC PART NO 109 4823 Rev B INDUSTRIAL PARK BOX 808 402 223 6300 BEATRICE NE 68310 FAX 402 223 5489 ALL RIGHTS RESERVED PRINTED IN U S A Check us out on the Web www ex...

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