Exmark LAZER Z UVD60 Setup Instructions Download Page 7

Page 7 of 13 

109-4195 Rev. A 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 
 
 
 
 
 

FIGURE 6 

All units

:  

28.  Tighten all hardware that attaches the Ultra Vac 

mount to the machine frame.  Start with the 
screws that hold the mount weldment to the rear 
of the unit and work forward. 

All units with a ROPS installed:

   

29.  Torque all lower roll bar hardware attached to the 

machine frame to 30-35 ft-lbs (41-47 N-m). 

Lazer Z units with SN 352,000 – 509,999:

   

30.  Reinstall the rear wheels and lower the unit from 

the jack stands. 

All Lazer Z XP, All Lazer Z XS, and Lazer Z      
SN 510,000 and Higher:

  

31.  Attach the handle assembly (Item 7) onto frame 

bracket (Item 16) using 3/8-16 x 1.00 screws 
(Item 23), 3/8 spring disk washers (Item 25) and 
3/8-16 whizlock nuts (Item 24).  Make sure that 
the raised portion of the spring disk washer faces 
the head of the screw. (See Figure 7) 

Lazer Z units with SN 352,000 – 509,999 only:

  

32.  Remove the E-clip and handle from the handle 

assembly (Item 7).  Discard the mount that came 
with the handle assembly.  Install the handle and 
E-clip onto the handle mount (Item 26) that came 
in the completing kit. 

33.  Mount the handle assembly (Item 7) onto left 

hand frame bracket (Item 15) using 3/8-16 x 1.00 
screws (Item 23), 3/8 spring disk washers (Item 
25) and 3/8-16 whizlock nuts (Item 24).  Make 

sure that the raised portion of the spring disk 
washer faces the head of the bolt.              
(See Figure 7) 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 
 
 
 
 
 

FIGURE 7 

All units

:  

34.  Apply a light coat of grease to the front and 

rear of the upper tube of the mount weldment.  
Install the hopper assembly (Item 1) onto the 
mount by slipping the hook portion over the 
top mounting tube of the mount weldment.  
Secure the assembly to the mount using the 
clevis pins (Item 19) and hairpins (Item 20). 

 

 

 

 

 

 

Summary of Contents for LAZER Z UVD60

Page 1: ...0 000 Higher 109 1167 Drive Kit Lazer Z XS Air Cooled 605 Triton 600 000 Higher 109 1167 Drive Kit Lazer Z XS Liquid Cooled 605 Triton 600 000 Higher 109 1167 Drive Kit and 109 2203 Floor Pan Weight Lazer Z 665 Triton 600 000 Higher 109 1168 Drive Kit Lazer Z XS Air Cooled 665 Triton 600 000 Higher 109 1168 Drive Kit Lazer Z XS Liquid Cooled 665 Triton 600 000 Higher 109 1168 Drive Kit and 109 220...

Page 2: ...n large 4 4 4 4 4 21 Chute Pivot Pin 1 1 1 1 1 22 Hair Pin small 1 1 1 1 1 23 3 8 16 x 1 00 Hex Screw 13 16 16 12 12 24 3 8 Whizlock Nut 16 19 19 15 15 25 3 8 Spring Disk Washer 13 16 16 16 16 26 Handle Mount Weldment 1 27 Belt Shield Stud 1 1 1 1 1 28 3 8 16 x 75 Hex Screw 3 3 3 3 3 29 Belt Cover Spacer 1 60 only 1 60 only 1 60 only 1 60 only 1 60 only 30 7 16 Spring Disk Washer 2 60 only 2 60 on...

Page 3: ...Page 3 of 13 109 4195 Rev A FIGURE 1 LAZER Z SN 352 000 509 999 ASSEMBLY DIAGRAM Shown without ROPS for clarity ALL LAZER Z XP LAZER Z XS AND LAZER Z SN 510 000 HIGHER Shown without ROPS for clarity ...

Page 4: ...a liquid cooled Lazer Z the rear bumper plate must be removed Remove rear bumper plate Reattach the lower side bumper bars to the vertical HOT engine guard shield using two of the original screws washers and whizlock nuts removed from the bumper plate 3 Remove the lower two screws holding the clutch guard plate HOT engine guard on liquid cooled units to the rear frame of the Lazer Z unit 4 Install...

Page 5: ...us WHAT CAN HAPPEN The mechanical or hydraulic jacks may not be enough support or may malfunction allowing the unit to fall which could cause injury HOW TO AVOID THE HAZARD DO NOT rely solely on mechanical or hydraulic jacks for support Use adequate jack stands or equivalent support 12 Install the right and left hand frame brackets Items 14 and 15 loosely to the mount weldment and wheel channels o...

Page 6: ...s shown it will be necessary to push the capscrew through the masking tape applied in step 14 Install one 3 8 16 x 4 1 2 hex capscrew spring disk washer and 3 8 16 whizlock nut through the top tube as shown it will be necessary to push the capscrew through the masking tape applied in step 14 NOTE Be sure the spring disk washer cone is installed towards the head of all capscrews FIGURE 5 For All La...

Page 7: ...f the spring disk washer faces the head of the screw See Figure 7 Lazer Z units with SN 352 000 509 999 only 32 Remove the E clip and handle from the handle assembly Item 7 Discard the mount that came with the handle assembly Install the handle and E clip onto the handle mount Item 26 that came in the completing kit 33 Mount the handle assembly Item 7 onto left hand frame bracket Item 15 using 3 8...

Page 8: ...s 156 163 N m 7 Re install the deck drive belt in the lower groove of the double sheave Install the plug Item 40 into the bore of the double sheave 8 Remove the discharge chute from the deck Discard the mounting hardware but save the discharge chute for use during side discharge operation The chute pivot pin Item 21 and hairpin Item 22 may be stored in the pivot holes on the discharge chute during...

Page 9: ...p 4 Torque the sheave nut to 5 8 18 Nut 15 16 Hex 90 110 ft lbs Use special tool 109 2979 to hole spindle from rotating See Figure 10 Do not use the blade bolt to prevent rotation FIGURE 10 Reinstall blade and torque bolt to For units with a 1 2 20x2 blade bolt torque to 50 60 ft lbs 75 81 N m 23 Reinstall the deck drive belt in the lower grove of the double sheave Install plug Item 40 into bore o...

Page 10: ...On 60 and 66 units the outside end of the cover is slotted and can slip between the two washers assembled in step 26 The plastic knob does not need to be removed On 72 units the cover has a hole and the plastic knob must be installed after the cover has been positioned On Units SN 600 000 and Higher with Triton decks 32 Adjust dog leg baffle to match Ultra Vac blower intake opening Adjusting too w...

Page 11: ...le ROPS installed require additional mounting plates Item 42 and a front weight Item 41 to be installed The front weight is removable and retained by using hairpins Item 43 Units SN 439 999 and Lower 2 Locate the position of the mounting holes Clamp a weight plate to the front of the floor pan See Figure 17 The ears on the weight plate should be towards the bottom upside down from the actual mount...

Page 12: ... Items 34 35 and 36 The weight plates will only fit with the ears located near the bend in the floor pan See Figure 17 The decal on the outside of the floor pan will still be visible with the weight plates mounted Install the Removable Weights Note The removable weights are heavy Use care when lifting them Make sure that you can hold them securely before lifting them Use caution when positioning y...

Page 13: ...hat the blower drive operates correctly prior to delivery to customer 2 The Ultra Vac blower operates when deck drive is engaged Be sure that all persons are clear of the mower deck and blower before engaging the cutting blades Set the throttle to midway position Pull outward on the PTO switch to the ROTATE position 3 To disengage the deck drive and blower set the throttle to midway position Push ...

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