Excell NC RACER EX-2001 User Manual Download Page 3

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EX-2001 NC RACER ZSME300000091

EXCELL PRECISION CO., LTD.

TABLE OF CONTENTS

SAFETY....................................................................................................................................... 3

CLEANNING TIPS....................................................................................................................... 4

CHAPTER 1 OPERATION GUIDE .............................................................................................. 5

CHARTER 2 SPECIFICATIONS.................................................................................................. 7

CHAPTER 3 FRONT AND REAR PANEL................................................................................... 9

3-1

FRONT

PANEL .................................................................................................................. 9

3-2

REAR

PANEL................................................................................................................... 10

CHAPTER 4 INSTALLATION .................................................................................................... 11

4-1

LOAD

CELL ..................................................................................................................... 11

4-2

INDICATOR

INSTALLATION

AND

DIMENSIONS............................................................ 11

CHAPTER 5 CAPACITY CALIBRATION .................................................................................. 13

5-1

PARAMETER

SETTING................................................................................................... 13

5-1-1 Flow Diagram ........................................................................................................... 13

5-1-2 Description............................................................................................................... 14

5-2

CALIBRATION

SETTING................................................................................................. 15

5-2-1 Calibration Procedure ............................................................................................. 15

5-2-2 Zero Calibration ....................................................................................................... 15

5-2-3 Weight Calibration ................................................................................................... 15

5-3

LINEARITY

CALIBRATION ............................................................................................. 16

5-4

PASSWORD

SETTING .................................................................................................... 19

5-5

ERROR

MESSAGES ....................................................................................................... 20

CHAPTER 6 ANIMAL SCALE FUNCTION SETTING ............................................................... 21

CHAPTER 7 INTERFACES ....................................................................................................... 22

7-1

OP-01

RS-422

RS-485

INTERFACE ............................................................................. 22

Summary of Contents for NC RACER EX-2001

Page 1: ...he property of EXCELL PRECISION CO LTD and is supplied without liability for errors or omissions No part may be reproduced or used except as authorised by contract or other written permission The copy...

Page 2: ......

Page 3: ...1 LOAD CELL 11 4 2 INDICATOR INSTALLATION AND DIMENSIONS 11 CHAPTER 5 CAPACITY CALIBRATION 13 5 1 PARAMETER SETTING 13 5 1 1 Flow Diagram 13 5 1 2 Description 14 5 2 CALIBRATION SETTING 15 5 2 1 Calib...

Page 4: ...38 8 2 RESET GENERAL FUNCTION PARAMETERS BACK TO DEFAULT 38 8 3 SELF DIAGNOSIS MODE 38 8 3 1 7 Digit Display and LED Status Light Diagnosis 39 8 3 2 Keyboard and Calibration ON OFF Switch Diagnosis 3...

Page 5: ...d earth for safe operation In the industrial surrounding the main power supply has non seasonal and short lived pulse high electric current or high voltage because of high power instrument start up an...

Page 6: ...ment Clean it with a wet cloth and gentle cleanser and dry it with a soft cloth Do not swash the indicator Do not breakout and maintain the indicator If there is something wrong with the indicator ple...

Page 7: ...elf test procedure Refer to 8 3 Self diagnosis Mode for details Reset all parameters back to default Switch the calibration switch to ON turn on the indicator press and hold and while the indicator is...

Page 8: ...Setting Mode Increase the number of the flashing digit by one Decrease the number of the flashing digit by one Shift the flashing digit one space to left Shift the flashing digit one space to right S...

Page 9: ...V D minimum Conversion rate Approximately 120 times s maximum Internal Resolution 19 bits DIGITAL Main display 7 digits bright red LED 20 mm 7 segment Status display 6 character display bright red LED...

Page 10: ...ut 4 20 mA OP 05 Parallel Printer output RS 232C CURRENT LOOP OP 05 Free Form OP 06 RS 232C CURRENT LOOP OP 07 RS 232C CURRENT LOOP Data Clock Output OP 08 Control I O 2I 4O POWER SUPPLY INPUT AC Powe...

Page 11: ...setting the parameter or calibration it cycles from 0 to 9 1 Tare function 2 When setting the parameter or calibration it cycles from 9 to 0 1 Switches between gross wt net wt on the main display 2 Wh...

Page 12: ...UT INPUT before opening the covers Isolating the ac power WARNING 1 2 3 4 5 4 CAPACITY PARAMETER CALIBRATION SWITCH Slide the switch to the left is ON and Slide the switch to the right is OFF 3 2 REAR...

Page 13: ...in 1 connected to EXC Pin 3 4 short connected to EXC Pin 2 connected to SEN Pin 5 connected to SIG Pin 3 connected to EXC Pin 6 connected to SIG Pin 4 connected to SEN Pin 7 connected to the Shield Pi...

Page 14: ...0091 12 EXCELL PRECISION CO LTD WARNING before opening the covers Isolating the ac power LOAD CELL AC 100V 240V IN OUTPUT 2 FUSE 0 5A CONTROL INPUT 1 2 OUTPUT 4 C2 C1 3 1 DATA IN OUT 2 INDICATOR DIMEN...

Page 15: ...ON and the display shows Press the key and the display shows then enter the setting mode 5 1 1 Flow Diagram 1 2 3 4 4 5 5 Decimal Point Setup completed Max Capacity Setup completed Min Division Setup...

Page 16: ...PRECISION CO LTD 5 1 2 Description 1 Zero Tracking Display Division Time 1 d 1 s 2 d 1 s 3 d 1 s 4 d 1 s 1 d 2 s 2 d 2 s 3 d 2 s 4 d 2 s No zero tracking 2 Unstable Detection Display Division Time 1...

Page 17: ...after the indicator has stabilized the display will show The calibration is completed after about 5 seconds b To skip the Zero calibration procedure press the key 5 2 3 Weight Calibration a Place an...

Page 18: ...mode by pressing Refer to 5 4 Error Messages when any error message appears during the procedure 5 3 LINEARITY CALIBRATION Five point linearity calibration Choosing from 1P 5P by pressing key No linea...

Page 19: ...weight value is displayed Increase the number of the flashing digit by one Decrease the number of the flashing digit by one Shift the flashing digit one space to left Shift the flashing digit one spa...

Page 20: ...pressing Five point linearity calibration Choosing from 1P 5P by pressing key No linearity calibration value at this point Linearity calibration value at this point The weight value is displayed C A L...

Page 21: ...to the calibration mode or the other function settings the display shows After I sec and users need to enter the password If the password is incorrect is displayed Please contact your supplier if forg...

Page 22: ...the high limited value 3 When zero calibration load cell inputs too much If the load cell is not shattered please connect a precision resistance 50 k 500 k 4 Calibration resolution is less 0 3 V d 5 T...

Page 23: ...when there is no object on the weight panel The weight of live stocks is measured and showed in the display 20 kg in this example The weight value will be held until removing all the objects on the w...

Page 24: ...and data transferred to a host controller FUNC 70 should be set to 1 2 Connector pin assignment Pin number Function 1 T DA 2 T DB 3 R 4 R 5 TRM 6 7 8 FG 9 RDB Remark The host computer has a built in t...

Page 25: ...485 are as follow The transmission wire should be from the first station to the second station from the second station to the third station until the last station 2 FG Grounding Though RS 485 has two...

Page 26: ...table OL Over Load Header 2 GS Gross weight NT Net weight TR Tare Weight Data 8 digits Format 1 The first digit is the symbol for weight value The next seven digits include decimal point and weight va...

Page 27: ...tches gross net weight MG Displays gross weight MN Displays net weight CT Clears tare n The command string must be terminated with CR 0DH LF 0AH o If a wrong command is received the indicator will rep...

Page 28: ...ber Function Pin number Function 1 SG 26 SG 2 1 10 27 Gross NET 3 2 10 28 4 4 10 29 5 8 10 30 6 1 10 31 7 2 10 32 8 4 10 33 Stable 9 8 10 34 10 1 10 35 11 2 10 36 12 4 10 37 13 8 10 38 14 1 10 39 15 2...

Page 29: ...set the output logic level refer to Chapter 9 FUNC 82 and FUNC 83 o If Open Collector output is selected an external resistor is required to limit the current in the interface The voltage should not e...

Page 30: ...LTAGE OUTPUT INTERFACE 2 Connections Interface specification Analogue current output 0 20 mA Load resister 0 550 Resolution 16 bit 2 Refer to Chapter 9 Functions Table to set FUNC 85 FUNC 89 2 Voltage...

Page 31: ...RRENT LOOP 2 Pin assignment Pin number Function Pin number Function 1 STROBE 14 NC 2 D0 15 ERROR 3 D1 16 INIT 4 D2 17 NC 5 D3 18 SG 6 D4 19 SG 7 D5 20 SG 8 D6 21 SG 9 D7 22 SG 10 ACK 23 SG 11 BUSY 24...

Page 32: ...SN value DATE 2001 08 30 DATE 2001 08 30 TIME 12 13 36 TIME 12 13 36 SN 1 GROSS 11 5 kg GROSS 11 5 kg TARE 1 5 kg TARE 1 5 kg NET 10 0 kg NET 10 0 kg Format 2 FUNC 90 1 Material 0 DATE 2001 08 30 SN T...

Page 33: ...0 SUB TOTAL 10 0 3 2001 08 30 12 17 00 12 0 7 0 5 0 4 2001 08 30 12 17 19 12 0 7 0 5 0 GRAND TOTAL 20 0 Format 4 FUNC 90 3 EZ 2 print format FUNC 95 0 Print SN value FUNC 95 0 No SN value 2001 11 26 0...

Page 34: ...ONNECTION 7 5 OP 06 RS 232 CURRENT LOOP 2 RS 232 CURRENT LOOP RS 232C is a bi directional output input CURRENT LOOP is one way output only and the output data format is the same as RS 232 FG RxD TxD S...

Page 35: ...RS 232 CURRENT LOOP RS 232C is a bi directional output input CURRENT LOOP is one way output only and the output data format is the same as RS 232 FG RxD TxD SG AC AC C LOOP C LOOP 1 2 3 4 5 7 12 13 2...

Page 36: ...TPUT 4 C1 1 2 IN OUTPUT 7 7 OP 08 CONTROL I O 2I 4O INTERFACE 2 External input and relay output Output Pin Function 1 Zero Band 2 HI 3 OK 4 LO Input output connectors on the rear panel OUTPUT 1 4 12V...

Page 37: ...followed by pressing to enter the check weighing mode Press key Press and key Press key Press key Press and key Press or key to select any value Display HI setting value Press or key to select any val...

Page 38: ...judgment signal Lead time count down of inputting judgment signal FUNC 55 setting N Y Y NET Auto transmit range FUN10 setting N The weight value is stable N Y Y NET LO LO NET HIGH NET HIGH LO UNDER O...

Page 39: ...solute value comparison Func54 1 Zero band Lo OK Hi Func54 0 General comparison 0 Zero band Hi Lo Zero band Lo Hi Lo Zero _ band ok high Absolute Value Comparison Func54 1 Zero band Lo ok high Func54...

Page 40: ...EFAULT 1 When the indicator reset back to zero press and hold keys The indicator is in the self testing sequence 2 The display shows 3 Press and hold the key until the indicator resets 8 3 SELF DIAGNO...

Page 41: ...order 8 3 2 Keyboard and Calibration ON OFF Switch Diagnosis Switch the calibration switch to ON or press any keys and the corresponding digit goes from on the display 8 3 3 RS 232 Serial Output Inpu...

Page 42: ...e to the printer 2 Press the key and the printer will print date time and ASCII code as 30H 7AH characters or figures 3 If is displayed this indicates that the printer or the interface is not working...

Page 43: ...ross weight 1 OFF 0 0 ON FUNC 2 Key function 0 000 1 111 1 OFF 0 000 corresponding keys from left to right are 0 000 0 OFF FUNC 3 Auto Zero function after power on 1 ON 0 FUNC 4 Zero range 0d 9d When...

Page 44: ...SET VALUE FUNC NO FUNCTION PARAMETER DESCRIPTION DEFAULT FUNC 50 Input 1 1 FUNC 51 Input 2 0 No capacity 1 Zero 2 Tare 3 Clear Tare 4 Judgment_comm_flag 2 0 000 Positive logic FUNC 52 Output logic 1 1...

Page 45: ...O 7 1 Odd parity bit 7 data bit 1 stop bit FUNC 63 Parity bit Data bit Stop bit 2 E 7 1 Even parity bit 7 data bit 1 stop bit 2 0 None 1 kg 2 g 3 t FUNC 64 Units 4 lb 1 0 Continuous output FUNC 65 Uns...

Page 46: ...ogic 0 OP 03 ANALOGUE OUTPUT INTERFACE FUNCTION SET VALUE FUNC NO FUNCTION PARAMETER DESCRIPTION DEFAULT 0 As displayed 1 Gross FUNC 85 Data type 2 Net 0 FUNC 86 Low point of weight value 000 000 999...

Page 47: ...of data 0 80 LF TIME 14 20 30 GROSS 23 5kg TIME 15 30 20 GROSS 21 0kg 5 FUNC 94 Material number 000 000 999 999 When printing the material number it keeps the same value as previously set 0 FUNC 95 S...

Page 48: ...1 NC RACER ZSME300000091 46 EXCELL PRECISION CO LTD APPENDIX 7 SEGMENT DISPLAY CHARACTERS Number Display Letter Display Letter Display 0 A N 1 B O 2 C P 3 D Q 4 E R 5 F S 6 G T 7 H U 8 I V 9 J W K X L...

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