background image

603744_0911

5-1

TROUBLESHOOTING

The majority of operating problems that occur with a system can be traced to improper adjustments or delayed service. A 

consistently applied preventative maintenance program, as outlined in the 

Maintenance

 section of this manual, will prevent many 

problems. The following chart is designed to help you locate a problem by suggesting probable causes and the recommended 
solutions.

SYMPTOMS

PROBABLE CAUSES

SUGGESTED

REMEDIES

Starting motor does not 
crank

Steering control levers not 
in park brake position or 
switch not adjusted

Place steering control 
levers in park brake posi-
tion or re-adjust switch

Deck clutch switch 
engaged

Disengage clutch switch

Weak or dead battery

Recharge or replace

Electrical connections are 
corroded or loose

Check the electrical con-
nections

15 amp fuse is blown

Replace the 15 amp fuse

For additional causes

See engine manual

The engine will not start, 
starts hard or fails to keep 
running

No fuel or line plugged

Fill tank or replace line (See 

Fuel System

 section for 

more details)

Fuel valve is turned off

Open the fuel valve

There is incorrect fuel in the 
fuel system

Drain the tank and replace 
the fuel with the proper type

There is dirt in the fuel filter

Replace the fuel filter

Dirt, water or stale fuel in 
the fuel system

Contact your Dealer

The choke is not on

Move the choke lever to 
ON

Numerous

See engine manual

Engine:
Runs with continuous mis-
firing or engine runs 
unevenly or erratically

Numerous

See engine manual

Loss of power or system 
will not operate in either 
direction

Restrictions in air cleaner

Service air cleaner

Poor compression

Contact your Dealer

Steering linkage needs 
adjustment

Adjust linkage

Tow valve open

Close tow valve

The traction drive belt is 
worn, loose or broken

Install a new traction drive 
belt

Air in system

Check filter and fittings

For additional causes

See engine manual

Air cooled engine over-
heating

Air intake screen or clean-
ing fins clogged

Clean screen and fin

For additional causes

See engine manual

Low engine oil pressure

Low oil level

Add oil

Oil diluted or too light

Change oil and check for 
source of contamination

Failed oil pump

Contact your Dealer

High oil consumption

Numerous

Contact your Dealer

Mower jerky when starting 
or operates in one direc-
tion only

Steering control linkage 
needs adjustment

Adjust linkage

Loose steering linkage

Tighten linkage

Transaxle component faulty

Contact your Dealer

Mower creeps when 
steering control levers are 
in neutral

Steering linkage needs 
adjustment

Adjust linkage

Mower circles or veers in 
one direction

Steering linkage needs 
adjustment

Adjust linkage

Loose steering linkage

Tighten linkage

Tires improperly inflated

Adjust air pressure to 8 - 12 
psi (55 - 83 KPa)

Transaxle component faulty

Contact your Dealer

Mower creeps when park-
ing brake engaged

Steering linkage out of 
adjustment

Adjust steering linkage

Brakes need adjustment

Adjust parking brakes

There is abnormal vibra-
tion

The engine mounting bolts 
are loose

Tighten the engine mount-
ing bolts

The engine pulley, idler pul-
ley or blade pulley is loose

Tighten the appropriate pul-
ley

The engine pulley is dam-
aged

Contact your Dealer

The cutting blade(s) is/are 
bent or unbalanced

Install new cutting blade(s)

A blade mounting bolt is 
loose

Tighten the blade mounting 
bolt

Spindle bearing is worn or 
loose

Replace or tighten spindle 
bearing

A blade spindle is bent

Contact your Dealer

Blades do not rotate

The deck drive belt is worn, 
loose or broken

Install a new deck drive belt

The deck drive belt is off 
the pulley

Install the deck drive belt 
and check for a reason

Electric clutch is not engag-
ing

Check and/or replace 10 
amp fuse.
Contact your Dealer

Uneven cutting height

The blade(s) are not sharp

Sharpen the blades

A cutting blade(s) is/are 
bent

Install new cutting blade(s)

The deck is not level

Level the deck per the 

Deck leveling and height 
adjustment

 section of the 

General Service Manual

An anti-scalp wheel is not 
set correctly

Adjust the height of the 
anti-scalp wheel

The underside of the deck 
is dirty

Clean the underside of the 
deck

Tires improperly inflated

Adjust air pressure to 8 - 12 
psi (55 - 83 KPa)

A blade spindle is bent

Contact your Dealer

SYMPTOMS

PROBABLE CAUSES

SUGGESTED

REMEDIES

Summary of Contents for BigDog

Page 1: ...603744_0911 BigDog Mowers A Series Operator s Manual P O Box 7000 Hesston Kansas 67062 2097...

Page 2: ...603744_0911...

Page 3: ...603744_0911 c 1 General Information 1 1 Safety Precautions 2 1 Operation 3 1 Maintenance Adjustments 4 1 Troubleshooting 5 1 Storage 6 1 Product Literature 6 2...

Page 4: ...c 2 603744_0911...

Page 5: ...Mowers user Operating conditions vary considerably and cannot all be addressed individually Through experience however operators should find no difficulty in developing good operating skills suitable...

Page 6: ...1 2 603744_0911...

Page 7: ...eadable It is the owner s responsibility to make certain that the operators and mechanics read and understand this manual and all decals before operating this mower It is also the owner s responsibili...

Page 8: ...trol will be lost Refer to owner s manual for inspection and replacement intervals and refer to above paragraph for emergency procedures 600899 Part Number 600899 If you loose steering control while o...

Page 9: ...RNING Read Operator s Manual and decals before attempting to operate this machine WARNING This structure s protective capability may be impaired by structural damage overturn or alteration If any of t...

Page 10: ...cking up Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing up WARNING Roll over Slow down before turning Do not operate on slopes greater than 15 d...

Page 11: ...disengage switch E Ignition switch insert key F OFF G ON H Engine start position I Before starting the engine J Wear ear protection eye protection and safety shoes when operating this equipment K Read...

Page 12: ...2 6 603744_0911...

Page 13: ...r building 3 Fold the paper along the slope guide lines C D or E 4 Align the closest slope guide line with the ground slope This will give you a close estimation of the ground slope to be mowed Slope...

Page 14: ...2 8 603744_0911...

Page 15: ...s sneakers shorts or any type of loose fitting clothing Do not use a towel as a headband or neck wrap and do not hang towel from the waist Long hair loose clothing or jewelry may get tangled in moving...

Page 16: ...edge or to avoid the ground from breaking away This will reduce the risk of the mower suddenly rolling over causing serious injury or death Use a walk behind push mower or hand held trimmer on slopes...

Page 17: ...mower unattended with ignition key in switch especially with children present Children or bystanders may be injured if they move or attempt to operate the mower while it is unattended Always disengage...

Page 18: ...F 15 amp fuse Figure 3 1 Clutch Aux 15 amp blade type G Electronic hour meter Figure 3 1 registers 1 10 hour increments up to 9 999 9 total hours Connected to the ignition switch the meter records th...

Page 19: ...steering control levers are not in the park brake position park brake switches are disengaged or the deck clutch switch is engaged the engine will stop The following steps are the correct procedures...

Page 20: ...transporting When transporting on another vehicle the mower should be facing forward and it must be secured IMPORTANT Always make certain the two bypass valves are returned to their operating positio...

Page 21: ...he ROPS has been in some other type of accident such as hitting an overhead object during transport the ROPS must be replaced to retain the best protection Following an accident check the ROPS the ope...

Page 22: ...the rearward direction push forward gently on steering control levers and avoid sudden move ment Any sudden movement could cause the front of the mower to come off of the ground resulting in possible...

Page 23: ...ection of arrows indicate direction of mower movement N N N N N N N N N N Figure 3 8 Step 1 THREE POINT TURN Step 2 Step 3 R i g h t c o n t r o l l e v e r L e f t c o n t r o l l e v e r N e u t r a...

Page 24: ...mower blades Blade sharpness should be checked daily Never work with blades while engine is running or deck clutch switch is engaged on Always place deck clutch switch in the disengaged position plac...

Page 25: ...eight adjustment Deck height is adjustable in 1 4 64 cm increments The holes in the height adjusting bar are spaced at 1 2 1 2 cm intervals By turning the height adjusting stop around 1 4 64 cm increm...

Page 26: ...Stop handle Height adjusting stop Fig 3 12 Anti scalp wheel Adjusting holes Fig 3 13 3 12 603744_0911...

Page 27: ...nd deadly poison Never attempt to make any adjustments or repairs to the mower drive system mower deck or any attachment while the mower engine is running or deck clutch is engaged Repairs or maintena...

Page 28: ...tem is a 12 volt negative ground Recommended battery size is a garden tractor BCI group U1R with 225 or better cranking AMP rating A maintenance free battery is recommended Otherwise follow battery ma...

Page 29: ...peration or weekly whichever occurs first Check more often if system appears to be leaking or otherwise malfunctioning Fluid level should be at the Full Cold line on the expansion tank Use only SAE 20...

Page 30: ...ed keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device Never use gasoline for cleaning parts Read...

Page 31: ...ting the machine Oil drain valve Figure 4 5 Engine air filter Perform engine air filter maintenance per the engine s owner s manual General engine maintenance Detailed instructions and recommendations...

Page 32: ...is available from BigDog Mowers It is designed to prevent the blades from rotating when they are being removed or installed on the spindle Contact your BigDog Mowers dealer for more information Sharpe...

Page 33: ...e the best control of the machine and are the most comfortable and then tighten the cap screws Figure 4 10 Cap screw Figure 4 10 Steering control lever adjustment The steering control levers can be ad...

Page 34: ...Cap screws Upper control lever Lower control lever Figure 4 11 4 8 603744_0911...

Page 35: ...e spark plugs X Replace fuel evaporation system filter 8 X Check ROPS mounting hardware 9 X 603744_0911 4 9 NOTES 1 Initial oil change is after 5 hours of operation Thereafter change oil after every 4...

Page 36: ...Engine Air Cleaner 4 Engine Oil Drain Valve 5 Battery 6 Fuel Tank 7 Engine Oil Filter 8 Deck Lift Pivot Zerks 4 9 Park Brake Switch 2 10 Drive Tire 11 Pump Belt 12 Engine Air Intake Screen 13 Front G...

Page 37: ...w engine oil pressure Low oil level Add oil Oil diluted or too light Change oil and check for source of contamination Failed oil pump Contact your Dealer High oil consumption Numerous Contact your Dea...

Page 38: ...5 2 603744_0911...

Page 39: ...to distribute oil over cylinder walls and valve mechanism 8 Clean exterior surface of engine Spread a light film of oil over any exposed metal surfaces of engine that are sub ject to corrosion 9 Clean...

Page 40: ...CT LITERATURE If you would like to view or print a copy of the BigDog Mowers A Series product manuals go online to www bigdogmowers com Contact your local BigDog Mowers dealer if you require another e...

Page 41: ...r with stalled engine 3 6 Mower blade maintenance 4 6 Mower blade removal 4 6 Mower deck operation 3 11 Mower operation 3 8 New season preparation 6 1 Operating suggestions 3 10 Parts and service 1 1...

Reviews: