background image

 Observe usual fuel handling precautions

• Do not smoke while refueling. Extinguish all ciga-

rettes, cigars, pipes and other sources of ignition.

Do not remove fuel cap or fill tank with engine 
running or while engine is hot. 

Clean up any fuel 

spills.

• If fuel is spilled, do not attempt to start the engine 

but move the machine away from the area of spill-
age and avoid creating any source of ignition until 
fuel vapors have dissipated.

• Allow engine to cool before storing machine inside 

a building.

• Keep fuel away from open flame or spark and store 

machine away from open flame or spark or pilot 
light such as on a water heater or appliances.

• Use extreme care when handling gasoline and other 

fuels. They are extremely flammable and vapors are 
explosive. A fire or explosion from fuel can burn 
you and others and can damage property.

• Refuel outdoors. Never refuel or drain the fuel from 

the machine indoors.

• Never attempt to start engine when there is a strong 

odor of gasoline fumes present. Locate and correct 
cause.

• Store fuel in an approved container and keep it out 

of the reach of children. Never buy more than a 30 
day supply of fuel.

• Do not fill fuel containers inside a vehicle or on a 

truck or trailer bed with interior carpets or plastic 
truck bed liners. Always place fuel containers on 
the ground away from your vehicle before filling.

• When practical, remove gas powered equipment 

from the truck or trailer and refuel the equipment 
with its wheels on the ground. If this is not possible, 
then refuel such equipment on the truck or trailer 
using a portable container and not a fuel dispenser 
nozzle. If a fuel dispenser nozzle must be used, 
keep the nozzle in contact with the rim of the fuel 
tank or container opening at all times until fueling is 
complete. Do not use a nozzle lock-open device.

• Never use gasoline for cleaning parts.
• Read and observe safety precautions elsewhere in 

this manual.

• Gasoline is harmful or fatal if swallowed.
• Long-term exposure to vapors can cause serious 

injury and illness.

• Avoid prolonged breathing of vapors.
• Keep face away from nozzle and gas tank or fuel 

container opening.

• Keep gas away from eyes and skin.
• If fuel is spilled on clothing, change clothing imme-

diately.

4-4

603744_0911

The fuel tanks are located in the mower’s fenders.
Remove the fuel cap slowly. 
When threading the fuel cap onto the filler neck, tighten the 

cap until it begins to click, then, continue to turn it until at least 
three clicks are heard. 

IMPORTANT:  

Do not overfill the fuel tanks. The fuel tanks 

should be filled

 no higher than the bottom of the fill neck. 

The fuel system is designed to leave room for the fuel to expand 
with fuel temperature changes. If filling the tank from a pump 
with an automatic shut-off, stop filling the tank after the fuel 
nozzle automatically clicks off.   

Overfilling fuel tanks may cause the following:

Engine damage

Fire hazard!

   

Use regular unleaded gasoline with an octane rating of 87 or 

higher. 

IMPORTANT: 

Never use methanol, gasoline containing 

methanol, or gasohol containing more than 10% ethanol because 
the fuel system could be damaged. Do not mix oil with gasoline.

Refer to the engine owner’s manual for fuel specification 

requirements.

A fuel shut-off valve

 is located on each mower. Close the fuel 

valve to prevent fuel flow to the engine. The valve’s two other 
positions will allow fuel to be drawn from either one or the other 
fuel tank. Figure 4-4 

Right fuel tank

Left fuel tank

Closed 

position

Figure 4-4

 

WARNING

WARNING

WARNING

Summary of Contents for BigDog

Page 1: ...603744_0911 BigDog Mowers A Series Operator s Manual P O Box 7000 Hesston Kansas 67062 2097...

Page 2: ...603744_0911...

Page 3: ...603744_0911 c 1 General Information 1 1 Safety Precautions 2 1 Operation 3 1 Maintenance Adjustments 4 1 Troubleshooting 5 1 Storage 6 1 Product Literature 6 2...

Page 4: ...c 2 603744_0911...

Page 5: ...Mowers user Operating conditions vary considerably and cannot all be addressed individually Through experience however operators should find no difficulty in developing good operating skills suitable...

Page 6: ...1 2 603744_0911...

Page 7: ...eadable It is the owner s responsibility to make certain that the operators and mechanics read and understand this manual and all decals before operating this mower It is also the owner s responsibili...

Page 8: ...trol will be lost Refer to owner s manual for inspection and replacement intervals and refer to above paragraph for emergency procedures 600899 Part Number 600899 If you loose steering control while o...

Page 9: ...RNING Read Operator s Manual and decals before attempting to operate this machine WARNING This structure s protective capability may be impaired by structural damage overturn or alteration If any of t...

Page 10: ...cking up Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing up WARNING Roll over Slow down before turning Do not operate on slopes greater than 15 d...

Page 11: ...disengage switch E Ignition switch insert key F OFF G ON H Engine start position I Before starting the engine J Wear ear protection eye protection and safety shoes when operating this equipment K Read...

Page 12: ...2 6 603744_0911...

Page 13: ...r building 3 Fold the paper along the slope guide lines C D or E 4 Align the closest slope guide line with the ground slope This will give you a close estimation of the ground slope to be mowed Slope...

Page 14: ...2 8 603744_0911...

Page 15: ...s sneakers shorts or any type of loose fitting clothing Do not use a towel as a headband or neck wrap and do not hang towel from the waist Long hair loose clothing or jewelry may get tangled in moving...

Page 16: ...edge or to avoid the ground from breaking away This will reduce the risk of the mower suddenly rolling over causing serious injury or death Use a walk behind push mower or hand held trimmer on slopes...

Page 17: ...mower unattended with ignition key in switch especially with children present Children or bystanders may be injured if they move or attempt to operate the mower while it is unattended Always disengage...

Page 18: ...F 15 amp fuse Figure 3 1 Clutch Aux 15 amp blade type G Electronic hour meter Figure 3 1 registers 1 10 hour increments up to 9 999 9 total hours Connected to the ignition switch the meter records th...

Page 19: ...steering control levers are not in the park brake position park brake switches are disengaged or the deck clutch switch is engaged the engine will stop The following steps are the correct procedures...

Page 20: ...transporting When transporting on another vehicle the mower should be facing forward and it must be secured IMPORTANT Always make certain the two bypass valves are returned to their operating positio...

Page 21: ...he ROPS has been in some other type of accident such as hitting an overhead object during transport the ROPS must be replaced to retain the best protection Following an accident check the ROPS the ope...

Page 22: ...the rearward direction push forward gently on steering control levers and avoid sudden move ment Any sudden movement could cause the front of the mower to come off of the ground resulting in possible...

Page 23: ...ection of arrows indicate direction of mower movement N N N N N N N N N N Figure 3 8 Step 1 THREE POINT TURN Step 2 Step 3 R i g h t c o n t r o l l e v e r L e f t c o n t r o l l e v e r N e u t r a...

Page 24: ...mower blades Blade sharpness should be checked daily Never work with blades while engine is running or deck clutch switch is engaged on Always place deck clutch switch in the disengaged position plac...

Page 25: ...eight adjustment Deck height is adjustable in 1 4 64 cm increments The holes in the height adjusting bar are spaced at 1 2 1 2 cm intervals By turning the height adjusting stop around 1 4 64 cm increm...

Page 26: ...Stop handle Height adjusting stop Fig 3 12 Anti scalp wheel Adjusting holes Fig 3 13 3 12 603744_0911...

Page 27: ...nd deadly poison Never attempt to make any adjustments or repairs to the mower drive system mower deck or any attachment while the mower engine is running or deck clutch is engaged Repairs or maintena...

Page 28: ...tem is a 12 volt negative ground Recommended battery size is a garden tractor BCI group U1R with 225 or better cranking AMP rating A maintenance free battery is recommended Otherwise follow battery ma...

Page 29: ...peration or weekly whichever occurs first Check more often if system appears to be leaking or otherwise malfunctioning Fluid level should be at the Full Cold line on the expansion tank Use only SAE 20...

Page 30: ...ed keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device Never use gasoline for cleaning parts Read...

Page 31: ...ting the machine Oil drain valve Figure 4 5 Engine air filter Perform engine air filter maintenance per the engine s owner s manual General engine maintenance Detailed instructions and recommendations...

Page 32: ...is available from BigDog Mowers It is designed to prevent the blades from rotating when they are being removed or installed on the spindle Contact your BigDog Mowers dealer for more information Sharpe...

Page 33: ...e the best control of the machine and are the most comfortable and then tighten the cap screws Figure 4 10 Cap screw Figure 4 10 Steering control lever adjustment The steering control levers can be ad...

Page 34: ...Cap screws Upper control lever Lower control lever Figure 4 11 4 8 603744_0911...

Page 35: ...e spark plugs X Replace fuel evaporation system filter 8 X Check ROPS mounting hardware 9 X 603744_0911 4 9 NOTES 1 Initial oil change is after 5 hours of operation Thereafter change oil after every 4...

Page 36: ...Engine Air Cleaner 4 Engine Oil Drain Valve 5 Battery 6 Fuel Tank 7 Engine Oil Filter 8 Deck Lift Pivot Zerks 4 9 Park Brake Switch 2 10 Drive Tire 11 Pump Belt 12 Engine Air Intake Screen 13 Front G...

Page 37: ...w engine oil pressure Low oil level Add oil Oil diluted or too light Change oil and check for source of contamination Failed oil pump Contact your Dealer High oil consumption Numerous Contact your Dea...

Page 38: ...5 2 603744_0911...

Page 39: ...to distribute oil over cylinder walls and valve mechanism 8 Clean exterior surface of engine Spread a light film of oil over any exposed metal surfaces of engine that are sub ject to corrosion 9 Clean...

Page 40: ...CT LITERATURE If you would like to view or print a copy of the BigDog Mowers A Series product manuals go online to www bigdogmowers com Contact your local BigDog Mowers dealer if you require another e...

Page 41: ...r with stalled engine 3 6 Mower blade maintenance 4 6 Mower blade removal 4 6 Mower deck operation 3 11 Mower operation 3 8 New season preparation 6 1 Operating suggestions 3 10 Parts and service 1 1...

Reviews: