Excalibur Excalibur P95-LP2 Owners & Installation Manual Download Page 35

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Excalibur P95-2 Zero Clearance Direct Vent Gas Fireplace

PARTS LIST

P95-2 MAIN ASSEMBLY

Part #

Description

Part # Description

430-129

Receptacle Box Mount

Thermodisc Bracket

910-428

Duplex Receptacle

910-429

Box - Receptacle

910-430

Cover - Receptacle

10) 904-687

Clamp Connector

22) 770-033

Baffle Guide

23) 780-011

Standoff - Top

25) 770-074

Standoff

26) 770-128

Sealing Plate

27) *

Outer Flue Collar

28) *

Inner Flue Collar Assy

29) *

Flue Mounting Bracket

30) *

Gasket for Flue Collar

31) 902-305

Brick Panel - Base - Rear

32) 902-304

Brick Panel - Base (Front)

770-928

Brick Panel Set - Standard

770-901

Brick Panel Set - Standard
Brown

770-902

Brick Panel Set - Standard Red

770-903

Brick Panel Set - Herringbone
Brown

770-904

Brick Panel Set - Herringbone
Red

33) *

Brick Panel - Back

34) *

Brick Panel - Left

35) *

Brick Panel - Right

36) 904-716

#10 x 5/8" Butt Spacer

511-031

Brick Panel Clip

432-967

Burner ON/OFF Switch Assy

38) 910-241

Burner ON/OFF - Switch

910-899

Wire Harness - Valve to Burner

42) 430-517/P Fan Assembly (120 Volts)

910-331/P Fan Motor (120 Volts)

770-523

Fan Switch Assembly

43) 910-813

Power Cord (120 Volts)

46) 910-330

Fan Speed Control Switch

47) 904-586

Knob - Speed Control

48) 910-199

Wire Holder Clip

49) 910-142

Thermodisc-Fan Auto On/Off

910-878

Wire Harness - Twin Fan Cable

50) 770-994

Dura-Vent Adaptor (Optional)

60) W260260 Top Relief Frame Gasket
61) 942-117

Top Relief Plate Frame

62) W260280 Top Relief Plate Gasket
63) 770-066

Top Relief Plate

64) *

Hex Cap Screw 1/4 20NC 3.5

65) *

Hex Cap Screw 1/4 20NC 2.0

80) *

Hex Cap Screw 1/4 20NC 1.75

946-556

Heat Wave Duct Kit (Optional)

89) 946-004

Junction Box

90) 946-000

Round Duct Adaptor

91) 946-002

Round to Oval Adaptor

92) 946-001

Oval Duct Adaptor

93) 946-007

Angle Bracket

94) 946-517/P Fan Assy - HeatWave Option
95) 946-006

Grill Plate - White

96) 946-005/01 Wall Adaptor Plate - White
97) 910-417

Knob - White

98) 910-366

Switch Cover Plate - White

99) 910-412

Fan Speed Controller

100) 910-367

Box-Plastic Switch
Receptacle

101) 690-022

Cover Plate

102) 946-010

Flexible Air Duct

946-045

Insulation 6" dia. x 60"

946-570

Heat Release Duct Kit (Opt.)

108) 910-165

Fan (120 V)

109) 946-000

Flexible Air Release Duct

918-456

Manual

770-969

Conversion Kit - NG to LP

*Not available as a replacement part.

Summary of Contents for Excalibur P95-LP2

Page 1: ...appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If you cannot rea...

Page 2: ...urer s installation instructions and the Manufactured Home Construction and Safety Standard Title 24 CFR Part 3280 or the current Standard of Fire Safety Criteria for Manufactured Home Installations S...

Page 3: ...ve 6 ManufacturedHomeAdditionalRequirements 6 Optional HeatWave Duct System 6 Optional Heat Release Kit 6 Clearances 6 CombustibleMantelClearances 7 P95 2 Flat Surround and Tile Kit 7 Unit Base Stand...

Page 4: ...TE Excalibur units are constantly being improved Check the label on the unit and if there is a difference the label on the unit is the correct one SAFETY LABEL Copy of Safety Decal for P95 2 For the S...

Page 5: ...building envelope Never vent to another room or inside a building Make sure that the vent is fitted as per Venting instructions 5 Inspect the venting system annually for blockage and any signs of det...

Page 6: ...ull width and depth of the appliance 4 TheP95 2DirectVentGasFireplacecanbe installed in a recessed position or framed out into the room as in A B C D See Diagram 1 7 We recommend that you plan your in...

Page 7: ...he fireplace itself These drawings are to scale at 1 6 one inch 6 inches Mantel can be installed anywhere in shaded area or higher using the above scale Note Ensure the paint that is used on the mante...

Page 8: ...thick the unit must be raised 1 53 3 4 48 3 4 Header C L 21 1 8 533mm 2 1 4 4 2 Gas connection on this side Non combustible Material Combustible Material 11 dia hole through wall for Flex or for DuraV...

Page 9: ...ore installation Back View of Cover Plate Pin Holes Top Clip Pins 2 Position bottom of cover plate over pins located at the bottom of the firebox Oblong Screw Holes 3 Bring cover plate towards the uni...

Page 10: ...spring spacers 4 4 thimble 2 5 AstroCap XL termination cap 1 6 screws 12 7 tube of Mill Pac 1 8 plated screws 8 9 screws 8 x 1 1 2 Drill Point Stainless Steel 4 10 vinyl siding standoff If longer run...

Page 11: ...14 36cm G Clearance to inside corner with AstroCap Termination Cap min 6 15cm with Dura Vent Termination Cap 12 30cm H Not to be installed above a meter regulator assembly within 3 90cm horizontally f...

Page 12: ...Terminal must not be recessed into siding Measure the wall thickness including furring strips If a Vinyl Siding Standoff is required it must be used with vinyl siding measure to outside surface of wal...

Page 13: ...1245B 45o Elbow Black 1245G 45o Elbow Swivel 1245BG 45o Elbow Black Swivel 1290 90o Elbow 1290B 90o Elbow Black 1290G 90o Elbow Swivel 1290BG 90o Elbow Black Swivel 5 x 8 Description 5 x 8 Description...

Page 14: ...Vent pipe Maintain clearances to combustibles as listed on pages 6 to 8 Horizontal vent must be supported every 3 feet Firestops are required at each floor level and whenever passing through a wall A...

Page 15: ...pipe length is 30 feet with minimum of 6 feet total vertical and maximum 8 feet total horizontal Please note minimum 1 foot between 90o elbows is required Option V H V V1 H H1 A 0 Min 1 Max 1 Min 2 M...

Page 16: ...tal pipe length is 30 feet with min of 6 feet total vertical and max 8 feet total horizontal Please note min 1 foot between 90o elbows is re quired For additional vertical venting with 2 x 90o elbows...

Page 17: ...stibles Note Must use optional flue adapter when using Simpson Dura Vent pipe Part 770 994 VENTING ARRANGEMENTS VERTICAL TERMINATIONS SIMPSON DURA VENT DIRECT VENT GS SYSTEM Propane Natural Gas The sh...

Page 18: ...ions of straight vertical and offset to vertical terminations with Simpson Dura Vent Direct Vent GS vent systems for Propane and Natural Gas Maximum two 45o elbows allowed Vent must be supported at of...

Page 19: ...s are designed to slide straight onto the male ends of adjacent pipes and fittings by orienting the four pipe indentations so they match and slideintothefourentryslotsonthemale ends Diagram 1 Push the...

Page 20: ...at his point Next drop a plumb bob from the roof to the hole previouslydrilledintheceiling andmarkthe spot where the vent will penetrate the roof Determine if ceiling joists roof rafters or other fram...

Page 21: ...S for FPI Direct Vent System Flex 1 Locate the unit in the framing rough in the gas preferably on the right side of the unit and the electrical Junction block is on the left side on the left Locate th...

Page 22: ...ssure tap s using a 5 16 ID hose 4 Light the pilot and turn the valve to ON position 5 The pressure check should be carried out with the unit burning and the setting should be within the limits specif...

Page 23: ...ow behind the orifice Burner Orifice Conversion Kit Contains Qty Part Description 1 910 018 SIT Conversion Kit 50 Turndown LP 1 910 037 LP Injector Pilot Orifice 1 904 431 Burner Orifice 49 1 908 255...

Page 24: ...g OPTIONAL BRICK PANELS 1 Open the bottom louver door Loosen the 2 screws holding the Burner ON OFF switch and bracket to the bottom louver and lift the assembly out 2 Remove facade 3 Remove glass doo...

Page 25: ...the top of Log 309 on Log 308 supported by the knot 11 Fit Log 310 on the pin and then swing the front end of the log to hit the first grate tab 12 Place the embers on the front of the burner tray 30...

Page 26: ...ws from the mounting plate that are on the back of the facade Screw Remove screws from the mounting tabs 4 Slide Bottom Louver into position On each side secure the bottom screw first into the sidebra...

Page 27: ...sert the new studs through the holes and secure them by first putting on the washer and then tighten with a nut DOUBLE SINGLEDOOROPTION 1 Remove the handles by removing the nut and screw Install the n...

Page 28: ...nstall into the receptacle box CAUTION Do not connect millivolt wall switch wire to a 120V wire CAUTION Do not connect millivolt remote control wires to a 120V wire Thermostat Wire Table Option 3 WALL...

Page 29: ...to the receptacle box provided with the unit in case the fan is installed at a later date CAUTION Label all wires prior to disconnection when servicing controls Wiring er rors can cause improper and...

Page 30: ...aint curing process To ensure that the paint is properly cured it is recommended that you burn your fireplace for at least four 4 hours the first time before you use it with the fan on When first oper...

Page 31: ...ube s and logs and is made of a different gauge material from the rest of the firebox and body Therefore the varying thick nesses of steel will expand and contract at slightly different rates which ca...

Page 32: ...xcessive conden sation such as water droplets forming in the inner liner and subsequently dripping out the joints Continuous condensation can cause corrosion of caps pipe and fittings It may be caused...

Page 33: ...ide with one screw 11 Attach the two control boxes to the bottom unit base and tighten the 2 screws on the left side and 1 screw on the right side 9 Connect the fan ground wire of Fan B and the power...

Page 34: ...leeves through the brick panel to the firebox base reversing step 8 leaving them about 1 4 6mm above the brick panel Reinstall the rear log stand 12 Install Burner grate assembly 13 Hookupthegaslinean...

Page 35: ...lts 910 331 P Fan Motor 120 Volts 770 523 Fan Switch Assembly 43 910 813 Power Cord 120 Volts 46 910 330 Fan Speed Control Switch 47 904 586 Knob Speed Control 48 910 199 Wire Holder Clip 49 910 142 T...

Page 36: ...Excalibur P95 2 Zero Clearance Direct Vent Gas Fireplace 36 PARTS LIST...

Page 37: ...10 378 Valve S I T Natural Gas 910 380 Valve S I T Propane 58 Valve Bracket 66 910 038 Pilot Assy 3 way flame S I T NG 910 039 Pilot Assy 3 way flame S I T LP 904 660 Orifice 30 Natural Gas 904 431 Or...

Page 38: ...urround Louver 145 Surround Hood 146 Handle 148 Rivet 67 5 16 x 1 2 157 Carriage Bolt 948 221 Logo Plate 770 931 Double Screen Door Complete Black 770 932 Double Screen Door Complete Nickel 770 933 Do...

Page 39: ..._________ ______________________________________________________ ______________________________________________________ _______________________________________________________________ ________________...

Page 40: ..._________ ______________________________________________________ ______________________________________________________ _______________________________________________________________ ________________...

Page 41: ..._________ ______________________________________________________ ______________________________________________________ _______________________________________________________________ ________________...

Page 42: ..._________ ______________________________________________________ ______________________________________________________ _______________________________________________________________ ________________...

Page 43: ...lts or costs of workmanship from unauthorized service persons or dealers At all times FPI reserves the right to inspect product in the field which is claimed to be defective All claims must be submitt...

Page 44: ...__________________________ Printed in Canada Excalibur fireplace products are designed with relia bility and simplicity in mind In addition our internal Quality Assurance Team carefully inspects each...

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