Exalto MD1 223BDO Manual Download Page 21 | Manualshive

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Switch 2134 & 2135:

Function

Polarity

Motorcode

Switch code

Cable

High speed

+

53b

H

White

Low speed

+

53

L

Yellow

Negative

-

31

Black

Stop - self park

31b

P

Blue

Positive

+

53a

B

Red

21

Exalto type 223BDO

MANUAL WIPER SYSTEMS

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Summary of Contents for MD1 223BDO

Page 1: ...ITEM NO XA2165 XX 2166 XX WIPER SYSTEMS Exalto windscreen wiper type 223BDO...

Page 2: ...ng of large window sizes We also can provide linked or straight line systems Please see the below table as an overview After sales support We have an excellent after sales support Our wiper specialist...

Page 3: ...use 4 2 normal operations 3 1 preparation 3 2 installation of mechanical parts 3 3 electrical installation 3 4 nal installation 5 1 general maintenance 5 2 servicing 5 3 changing the wiping arc and pa...

Page 4: ...he electric connections of the wiper before making any change to the wiper system Safety symbols An exclamation mark in front of the text warns you that injury or damage can occur if a procedure is ba...

Page 5: ...l or cover Place a fuse see speci cations sized to protect the motor Safety requirements Before the Exalto wiper is installed we strongly recommend the following Read the entire manual before installa...

Page 6: ...Standard this model is supplied for a bulkhead thickness of either 20 35 55 75 100 or 125mm The matching Exalto MD1 PU pantograph arms are adjustable in lengths between 350 750 mm to set the wipe are...

Page 7: ...2 2 Electrical data 24 Volt Torque max 25 Nm Voltage 24 Volt Current 1 5 A Power consumption max 36 W Number of revolutions Low speed 40 rpm high speed 60 rpm Recommended cable 5 wires 1 mm 16 g or 2...

Page 8: ...agraphs 5 3 and 5 4 to set the wiping arc prior to installation 2 Rough determination of wiping arc and wiper blade With this method the wiping arc and the wiper blade length can roughly be determined...

Page 9: ...24 155 145 135 165 176 186 196 207 73 70 63 55 81 90 100 109 136 127 118 145 154 163 172 181 63 65 55 47 71 79 86 94 117 110 102 125 133 141 149 157 54 60 47 40 60 67 74 80 100 94 87 107 114 121 127 1...

Page 10: ...le with 5 wires with a diameter of at least 1 mm 16 g up to a maximum length of 10 m Use larger diameters when using longer cable lengths greater than 10 m 3 Fit a slow blow fuse of 6 A 12 Volt or 4 A...

Page 11: ...he wiper arm and blade assembly on the shafts Fasten the nuts loosely onto the shafts 90 90 Bearing Dogbone Nut M10 Tightening 33Nm Spindle Lever Half Nut M8 Tightening 17Nm 12ft lbs Pin Hexagon socke...

Page 12: ...ark position is wrong adjust them again Follow the procedure in paragraph 5 3 4 2 Normal operation All Exalto windscreen wipers are provided with the following functions low speed high speed self park...

Page 13: ...justments have servicing done solely by quali ed mechanics In chapter 6 Troubleshooting a list is given of possible problems and their solutions 5 3 Changing the wiping arc and park position If the wi...

Page 14: ...the wiper in the bulkhead 4 Run the motor brie y to check performance 5 Adjust the wiper arm to the correct length if necessary 6 Install the wiper arm in correct parking position 7 If necessary repea...

Page 15: ...he wiper follow chapter 3 1 Disconnect all the electric connections to the wiper 2 Remove the wiper from the bulkhead or glass see 5 4 1 3 Unscrew the nut see 7 1 and bolt on the disc see 7 1 and remo...

Page 16: ...the voltage across the motor and check all connections are correct 4 The wiper motor has failed Solution Replace the motor and check for excessive drag or high current 6 2 Wiped area or park position...

Page 17: ...nts are loose Solution Replace worn parts or tighten as required 2 Parts are broken Solution Replace broken parts re adjust as required 3 Splines of shafts are worn Solution Replace all loose broken o...

Page 18: ...7 Drawings Schematics 7 1 Assembly overview 24 23 8 20 13 7 5 6 6 17 3 11 12 10 7 9 18 4 2 22 11 14 1 14 19 15 7 13 19 16 2 21 18 MANUAL WIPER SYSTEMS...

Page 19: ...926 12 1 Nut M10 SW 13 2100 354 13 2 Nut M20x1 2100 350 14 2 Nut M8 flat 0439A408 15 1 Driven spindle lever bh 20 2100 364_A 1 Driven spindle lever bh 35 2100 360_A 1 Driven spindle lever bh 55 2100 3...

Page 20: ...to complex controllers Below you will nd some connection wiring diagram examples of Exalto switches and controllers Please refer for detailed instructions to the speci c switch or controller manual Fu...

Page 21: ...2134 2135 Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue Positive 53a B Red 21 Exalto type 223BDO MANUAL WIPER S...

Page 22: ...6425 SET as per following details which is wiper switch speci c Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue P...

Page 23: ...cheme can also be used for the case of digital switching modules with only simple output channels Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31...

Page 24: ...Black Stop self park 31b P Blue Positive 53a B Red To touch pad PS Wiper SB Wiper Red Black Self park Negative White High speed Yellow Low speed Battery Battery To pump solenoid Connector for wiper on...

Page 25: ...1 Switch 210342 Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue Positive 53a B Red 25 Exalto type 223BDO MANUAL W...

Page 26: ...White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue Positive 53a B Red WIPER 1 WIPER 2 POWER SUPPLY PUMP WASH CAN BUS CABLE CAVOT8XX05 L 5 mt 1 2 CONTROL 210321224 W P RELAY BOX SR...

Page 27: ...CONTROL 210351224 2 4 1 3 5 Additional relay box for heated window operation PUMPS HEATERS OUTPUT M F S P Positive 53a Slow 53 Fast 53b Negative 31 Stop 31b Function Polarity Motorcode Switch code Cab...

Page 28: ...ric systems NEN EN ISO 10133 2017 Extra low voltage D C installations regarding color codes exaltowipers com Exalto Wiper Technologies Nijverheidsstraat 12 3371 XE Hardinxveld Giessendam The Netherlan...

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