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Safety

Exalto windshield wipers are easy to install, yet a fair amount of technical 

knowledge (mechanical and electrical) is required of the installer. Please 

consult the manual or contact your vendor in case of doubt during installation 

or malfunctioning.

Safety symbols

An exclamation mark in front of the text warns you, that injury or damage can 

occur if a procedure is badly performed.

Dangers

The installation and use of Exalto wipers will not inflict any personal dangers or 

damage, provided that installation is done according to the procedures 

specified in the manual.

•  Never remove covers or other safety provisions, unless maintenance is being

  performed and all safety requirements are obeyed.

•  The installer must provide all necessary covers.

•  Always disconnect the electrical circuit when performing maintenance. 

  Prevent the installation from being started (accidentally) by others.

Safety provisions

The safety provisions will protect the user against contact with moving, 

electrical or hot parts. Some of them have to be provided by the installer. There 

are several safety provisions:

•  Cover or panel (obligatory): covers moving parts and electrical connections. 

  The installer MUST provide a self-made cover or place the wiper behind a 

 panel.

•  Make sure the wiper has enough ventilation when placing it behind a panel 

  or cover.

•  Place a fuse (see specifications) in the main cable.

Safety requirements

Before the Exalto wiper is installed, we strongly recommend the following:

•  Read the entire manual before installation.

•  Make sure your working environment as well as the wiper parts are clean.

•  Check to be sure no parts are missing or damaged.

•  Use only high quality tools and have them within reach when installing.

•  Handle the parts with care.

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Summary of Contents for 232BD

Page 1: ...Q ua l i t y M a r i n e E q u i p m e nt Type 232BD Exalto windshield wiper Cat nos 2157 30 32 35 40 45 50 12V 2158 30 32 35 40 45 50 24V...

Page 2: ...the electrical circuit when performing maintenance Prevent the installation from being started accidentally by others Safety provisions The safety provisions will protect the user against contact with...

Page 3: ...ioned in the manual Clear your tools after installation Use of the manual Read the entire manual before installation In this manual you can find the following expressions and symbols Hint Gives you ad...

Page 4: ...mechanical parts 7 3 3 Electrical installation 8 3 4 Final installation 9 4 Operation and use 11 4 1 Preparation for first use 11 4 2 Use 11 5 Maintenance 12 5 1 General maintenance 12 5 2 Servicing 1...

Page 5: ...th steps of 5 Standard the 232BD is supplied for a bulkhead thickness of either 20 35 55 75 100 or 125 The matching Exalto PU pantograph arms are adjustable in length to set the wipe area accurately T...

Page 6: ...w Grounding Insulated earth return Electrical data 24 Volt Torque max 32 Nm Voltage 24 Volt Current 1 5 A Power consumption max 36 W Number of revolutions Low 38 rpm high 56 rpm Recommended cable 5 wi...

Page 7: ...packing until you are ready to install it this to reduce the risk of damage Make sure all parts tools and other means are ready 3 2 Installation of mechanical parts 1 If your wiper is supplied with t...

Page 8: ...ld wiper in the pre drilled holes of the bulkhead see figure A nitrile plate must be placed at both sides of the bulkhead Attention Do not fit the wiper arm before finishing the electrical connections...

Page 9: ...witch to the wiper refer to that specific manual for installation 3 4 Final installation 7 Switch on the power and test the motor briefly Wait until the motor stops after turning off the switch The mo...

Page 10: ...d that the shafts make a 90 angle with the wiper arm figure right If this is not the case please install a spacer or multiple spacers to make the 90 angles 9 Switch on the power and test the motor bri...

Page 11: ...correct If the wipe arc or the park position is wrong adjust them Follow the procedure in paragraph 5 3 to do so 4 2 Use All Exalto windshield wipers are provided with the following functions low spe...

Page 12: ...mum you can reset both the angle and the park position 5 3 1 Setting wiping arc 1 Disconnect the power supply 2 Remove the wiper from the bulkhead and open the housing see 5 5 2 3 Remove the wiping ar...

Page 13: ...Disc 3 Screw M8 center nut for disc onto the motor shaft and tighten properly 4 Mount the wiper assembly 5 Run the motor for a few minutes to check if everything is working correctly 6 Set the length...

Page 14: ...5 5 Disassembly and assembly Prevent injuries when disassembling disconnect the wiper from the power supply Keep all necessary tools within reach and remember the chapter on safety Provide well prote...

Page 15: ...ed area or park position is not correct Possible causes 1 The wiper arms were placed without parking the motor first 2 The wipe arc is set wrong or changed due to high loads e g spring pressure of arm...

Page 16: ...ent or is to be integrated with other machines to a machine where Directive 89 392 EEG applies to does not fully comply to the requirements of mentioned Directive complies to the following harmonised...

Page 17: ...Support spindle bulkhead 100 mm M8 x 155 2100 449 13 2 Rubber locking plate 2100 495 14 1 Nut s s M20 2100 460 15 1 Locknut s s M8 2100 071 16 1 Weathercap 26 x 20 2100 361 17 2 Nut M20 s s M20 2100 3...

Page 18: ...1 2 3 4 5 6 6A 7 8 9 9 10 11 12 13 13 14 15 17 19 20 21 10 17 22 24 16 18 20 23 9 Drawings and schemes 9 1 Assembly overview 18...

Page 19: ...nal wiring diagram The following diagram explains the way the wiper motor works Wiring diagram Function Polarity Motor code Switch code Cable high speed 53b H white low speed 53 L yellow earth 31b bla...

Page 20: ...Exalto B V P O Box 40 3370 AA Hardinxveld Giessendam The Netherlands T 31 0 184 615 800 F 31 0 184 618 200 E wipers exalto com I www exaltowipers com Exalto B V 07 2012...

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