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Exalto 211230.25/50 Manual Download Page 19

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24

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19

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17

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11

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16

25

Pos. Park/QTY.

Description

PartNo

Material

Weight

25

2

circlip 6mm

6799A4006

1.4401 - SS316 0.000

24

1

Washer

0125A408

1.4401 - SS316 0.002

23

1

Self-locking nut

0985A408

1.4401 - SS316 0.006

22

1

Weathercap M20

2100.361

Rubber

0.005

21

3

Nut M8

0934A408

1.4401 - SS316 0.005

20

1

Cover plate SS 223BS 50mm 

2100.481 

1.4401 - SS316 0.050

19

2

Coverplate Nitril Imtra 50mm 

2100.494 

NBR

0.007

18

2

filling ring

2100.400

1.4401 - SS316 0.001

17

1

Drive shaft XP2 rvs316 wd 25

2100.371.XP 1.4401 - SS316 0.277

16

3

SS Flathead bolt M6×16

0965HA406016 1.4401 - SS316 0.005

15

1

XP2 motor 12Volt 30Nm

2100.3012

-

1.300

14

1

Housing XP2

2100.105

1.0037 (S235JR) 0.846

13

1

circlip 12mm

0471A2012

1.4401 - SS316 0.000

12

1

Idler spindle M8, Bulkhead 

2100.441

1.4401 - SS316 0.031

11

1

Lock washer 10mm Large

2100.412L

1.4401 - SS316 0.004

10

1

Wipe arc adjusting bolt

2100.082

1.4301 - SS304 0.024

9

2

PA6.6 bearingØ8×10×10

2100.926 

PA66 - GF30

0.000

8

1

Connecting rod Ø10 L=85mm

2100.936

-

0.050

7

4

Nut M20x1

2100.350

1.4401 - SS316 0.003

6

1

Nut M8 flat

0439A408

1.4401 - SS316 0.003

5

1

Half nut M10

0439A410

1.4401 - SS316 0.006

4

1

Nut M10 SW 13

2100.354

1.4401 - SS316 0.003

3

1

Leverpin Ø8mm

2100.920 

1.4401 - SS316 0.013

2

1

Motor lever 20x60x5 mm for XP wiper

2100.114 

1.0037 (S235JR) 0.035

1

1

Liner M20x1mm 

2100.329

brass

0.190

7.2 Parts list

Pos

QTY.

  Description  

Part nr/Note

1

1

Liner M20x1mm bh = 100

2100.329

1

Liner M20x1mm bh = 125

2100.331

2

1

Motor lever 20x60x5 mm for XP wiper

2100.114 

3

1

Leverpin Ø8mm

2100.920 

4

1

Nut M10 SW 13

2100.354

5

1

Half nut M10

0439A410

6

1

Nut M8 fl at

0439A408

7

4

Nut M20x1

2100.350

8

1

Connecting rod Ø10 L=85mm

2100.936

9

2

PA6.6 bearing Ø8x10x10

2100.926 

10

1

Wipe arc adjusting bolt

2100.082

11

1

Lock washer 10mm Large

2100.412L

12

1

Idler spindle bh = 35 mm KK/BD/BS

2100.441

1

Idler spindle bh = 55 mm KK/BD/BS

2100.447

13

1

circlip 12mm

0471A2012

14

1

Housing XP2

2100.105

15

1

XP2 motor 12Volt 30Nm

2100.3012

1

XP2 motor 24Volt 30Nm

2100.3024

16

3

SS Flathead bolt M6x16

0965HA406016

17

1

Drive shaft XP2 rvs316 wd 25

2100.371.XP

1

Drive shaft XP2 rvs316 wd 50

2100.375.XP

18

2

fi lling ring

2100.400

19

2

Coverplate Nitril Imtra 50mm 

2100.494 

20

1

Cover plate SS 223BS 50mm 

2100.481 

21

3

Nut M8

0934A408

22

1

Weathercap M20

2100.361

23

1

Self-locking nut

0985A408

24

1

Washer

0125A408

25

2

circlip 6mm

6799A4006

19

Exalto type 223BS

MANUAL WIPER SYSTEMS

Summary of Contents for 211230.25/50

Page 1: ...ITEM NO 211230 25 50 12V 212430 25 50 24V WIPER SYSTEMS Exalto windscreen wiper type 230XP...

Page 2: ...ng of large window sizes We also can provide linked or straight line systems Please see the below table as an overview After sales support We have an excellent after sales support Our wiper specialist...

Page 3: ...use 4 2 normal operations 3 1 preparation 3 2 installation of mechanical parts 3 3 electrical installation 3 4 nal installation 5 1 general maintenance 5 2 servicing 5 3 changing the wiping arc and p...

Page 4: ...he electric connections of the wiper before making any change to the wiper system Safety symbols An exclamation mark in front of the text warns you that injury or damage can occur if a procedure is ba...

Page 5: ...el or cover Place a fuse see speci cations sized to protect the motor Safety requirements Before the Exalto wiper is installed we strongly recommend the following Read the entire manual before install...

Page 6: ...model is supplied for a bulkhead thickness of 25 mm and 50 mm The matching Exalto MD1 PU pantograph arms are adjustable in length between 375 750 mm to set the wipe area accurately The motor has insul...

Page 7: ...ical data 24 Volt Torque max 32 Nm Voltage 24 Volt Current 1 5 A Power consumption max 36 W Number of revolutions Low speed 35 rpm high speed 56 rpm Recommended cable 5 wires 1 mm 16 g or 2 mm 14 g up...

Page 8: ...agraphs 5 3 and 5 4 to set the wiping arc prior to installation 2 Rough determination of wiping arc and wiper blade With this method the wiping arc and the wiper blade length can roughly be determined...

Page 9: ...3 70 63 55 81 90 100 109 136 127 118 145 154 163 172 181 63 65 55 47 71 79 86 94 117 110 102 125 133 141 149 157 54 60 47 40 60 67 74 80 100 94 87 107 114 121 127 134 45 55 40 34 51 57 62 66 85 79 74...

Page 10: ...le with 5 wires with a diameter of at least 1 mm 16 g up to a maximum length of 10 m Use larger diameters when using longer cable lengths greater than 10 m 3 Fit a slow blow fuse of 6 A 12 Volt or 4 A...

Page 11: ...wiper arm and blade assembly on the shafts Fasten the nuts loosely onto the shafts 9 0 90 Bearing Dogbone Nut M10 Tightening 33Nm 2 Spindle Lever Half Nut M8 Tightening 17Nm 12ft lbs Pin Hexagon sock...

Page 12: ...ark position is wrong adjust them again Follow the procedure in paragraph 5 3 4 2 Normal operation All Exalto windscreen wipers are provided with the following functions low speed high speed self park...

Page 13: ...s across the glass In case of failure or adjustments have servicing done solely by quali ed mechanics In chapter 6 Troubleshooting a list is given of possible problems and their solutions 5 3 Changing...

Page 14: ...the bulkhead 4 Run the motor brie y to check performance 5 Adjust the wiper arm to the correct length if necessary 6 Install the wiper arm in correct parking position 7 If necessary repeat steps 5 an...

Page 15: ...want to replace the wiper follow chapter 3 1 Disconnect all the electric connections to the wiper 2 Remove the wiper from the bulkhead see 5 4 1 3 Unscrew the nut see 7 1 on the lever see 7 1 and remo...

Page 16: ...the voltage across the motor and check all connections are correct 4 The wiper motor has failed Solution Replace the motor and check for excessive drag or high current 6 2 Wiped area or park position...

Page 17: ...ints are loose Solution Replace worn parts or tighten as required 2 Parts are broken Solution Replace broken parts re adjust as required 3 Splines of shafts are worn Solution Replace all loose broken...

Page 18: ...7 Drawings Schematics 7 1 Assembly overview 23 24 22 13 18 7 21 20 19 12 1 15 14 8 9 3 4 6 5 17 10 2 11 7 18 16 25 18 MANUAL WIPER SYSTEMS...

Page 19: ...S316 0 006 4 1 Nut M10 SW 13 2100 354 1 4401 SS316 0 003 3 1 Leverpin 8mm 2100 920 1 4401 SS316 0 013 2 1 Motor lever 20x60x5 mm for XP wiper 2100 114 1 0037 S235JR 0 035 1 1 Liner M20x1mm 2100 329 br...

Page 20: ...to complex controllers Below you will nd some connection wiring diagram examples of Exalto switches and controllers Please refer for detailed instructions to the speci c switch or controller manual Fu...

Page 21: ...2134 2135 Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue Positive 53a B Red 21 Exalto type 223BS MANUAL WIPER S...

Page 22: ...6425 SET as per following details which is wiper switch speci c Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue P...

Page 23: ...scheme can also be used for the case of digital switching modules with only simple output channels Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 3...

Page 24: ...31 Black Stop self park 31b P Blue Positive 53a B Red To touch pad PS Wiper SB Wiper Red Black Self park Negative White High speed Yellow Low speed Battery Battery To pump solenoid Connector for wiper...

Page 25: ...1 Switch 210342 Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue Positive 53a B Red 25 Exalto type 223BS MANUAL WI...

Page 26: ...White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue Positive 53a B Red WIPER 1 WIPER 2 POWER SUPPLY PUMP WASH CAN BUS CABLE CAVOT8XX05 L 5 mt 1 2 CONTROL 210321224 W P RELAY BOX SR...

Page 27: ...CONTROL 210351224 2 4 1 3 5 Additional relay box for heated window operation PUMPS HEATERS OUTPUT M F S P Positive 53a Slow 53 Fast 53b Negative 31 Stop 31b Function Polarity Motorcode Switch code Ca...

Page 28: ...ric systems NEN EN ISO 10133 2017 Extra low voltage D C installations regarding color codes exaltowipers com Exalto Wiper Technologies Nijverheidsstraat 12 3371 XE Hardinxveld Giessendam The Netherlan...

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