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Rectifying faults

Checklist for rectifying faults

099-019400-EW501

25.02.2016

21

7 Rectifying

faults

All products are subject to rigorous production checks and final checks. If, despite this, something fails to
work at any time, please check the product using the following flowchart. If none of the fault rectification
procedures described leads to the correct functioning of the product, please inform your authorised
dealer.

7.1

Checklist for rectifying faults

The correct machine equipment for the material and process gas in use is a fundamental
requirement for perfect operation!

Legend Symbol Description



Fault/Cause



Remedy

Support and torch holder cannot be installed



Deformed or damaged holder





Replace holder



Incorrect torch holder selected



Use correct torch mount

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Summary of Contents for TH AMT

Page 1: ...elding machines and accessories TH AMT Torch holder 099 019400 EW501 Observe additional system documents 25 02 2016 Register now and benefit Jetzt Registrieren und Profitieren www ewm group com For details visit www ewm group com ...

Page 2: ... accepted This exclusion of liability shall be deemed accepted by the user on commissioning the equipment The manufacturer is unable to monitor whether or not these instructions or the conditions and methods are observed during installation operation usage and maintenance of the equipment An incorrectly performed installation can result in material damage and injure persons as a result For this re...

Page 3: ...y 9 3 3 3 Service documents spare parts 9 4 Machine description quick overview 10 4 1 TH AMT 10 5 Design and function 11 5 1 General 11 5 2 Parts list 12 5 3 Assembly 13 5 4 Set up tool coordinate system 15 5 5 Secure tool coordinate system 16 6 Maintenance care and disposal 19 6 1 General 19 6 2 Maintenance work intervals 20 6 2 1 Daily maintenance tasks 20 6 2 1 1 Visual inspection 20 6 2 2 Mont...

Page 4: ...he hazard is also highlighted using a symbol in the page margin CAUTION Working or operating procedures which must be closely observed to prevent possible minor personal injury The safety information includes the CAUTION keyword in its heading with a general warning symbol The risk is explained using a symbol on the edge of the page CAUTION Working and operating procedures which must be followed p...

Page 5: ...ers must observe Correct Wrong Press Do not press Press and keep pressed Turn Switch Switch off machine Switch on machine ENTER enter the menu NAVIGATION Navigating in the menu EXIT Exit the menu Time display example wait 4s press Interruption in the menu display other setting options possible Tool not required do not use Tool required use l 0 l 0 ...

Page 6: ...directive 89 655 EWG on the minimum regulations for safety and health protection when staff members use equipment during work The regulations regarding work safety and accident prevention for the respective country Setting up and operating the machine according to IEC 60974 9 Check at regular intervals that users are working in a safety conscious way Regular checks of the machine according to IEC ...

Page 7: ...bstances may damage the equipment Avoid high volumes of smoke vapour oil vapour and grinding dust Avoid ambient air containing salt sea air 2 4 1 1 In operation Temperature range of the ambient air 10 C to 40 C Relative air humidity Up to 50 at 40 C Up to 90 at 20 C 2 4 1 2 Transport and storage Storage in an enclosed space temperature range of the ambient air 10 C to 55 C Relative air humidity Up...

Page 8: ...pment is not used correctly No liability is accepted for any damages arising from improper usage The equipment must only be used in line with proper usage and by trained or expert staff Do not modify or convert the equipment improperly The TH AMT torch holder is used to mount the welding torch to the robot 3 2 Use and operation solely with the following machines AMT 301 AMT 451 AMT 551 ...

Page 9: ...id in the event of unauthorised modifications improperly conducted repairs non observance of the deadlines for the repetition test and or non permitted conversion work not specifically authorised by the manufacturer The original copy of the declaration of conformity is enclosed with the unit 3 3 3 Service documents spare parts DANGER Do not carry out any unauthorised repairs or modifications To av...

Page 10: ...uick overview TH AMT 10 099 019400 EW501 25 02 2016 4 Machine description quick overview 4 1 TH AMT Figure 4 1 Item Symbol Description 0 1 Clamping bracket 2 Welding torch clamping range 3 Torch holder 4 Robot mounting bore ...

Page 11: ...eads e g electrode holder welding torch workpiece lead interfaces may only be connected when the machine is switched off Faulty assembly If system components are not carefully plugged in or not completely connected they may detach during moving and cause severe injury Always completely plug in connect or engage system components CAUTION Risk of injury due to electrical current and compressed air O...

Page 12: ...st Check for completion before conversion see item list Item0 Quantity Description 0 1 2 Cylinder head screw M6 x 25 2 1 Hexagon nut M6 3 1 M6 plain washer 4 1 M6 shoulder screw 5 1 Hexagon nut M8 6 1 M8 plain washer 7 1 M8 shoulder screw 8 1 Torch holder 9 1 Clamping bracket ...

Page 13: ...rch holder 4 Mounting bracket RSA 5 M8 shoulder screw Install the torch holder to the support RSA using 1 M8 shoulder screw M8 plain washer and M8 hexagonal nut each Figure 5 2 Item Symbol Description 0 1 Torch holder 2 Clamping bracket 3 Cylinder head screw M6 x 45 Remove the M6 x 25 mm cylinder head screw and clamping bracket from the torch holder ...

Page 14: ...y 14 099 019400 EW501 25 02 2016 The illustration serves as an example only Figure 5 3 Item Symbol Description 0 1 Cylinder head screw M6 x 45 2 Clamping bracket 3 Welding torch 4 Torch holder Attach the torch to the torch holder ...

Page 15: ...16 15 5 4 Set up tool coordinate system Figure 5 4 Item Symbol Description 0 1 Hexagon nut M8 2 Torch holder Loosen M8 hexagonal nut and swivel the torch holder until the tool coordinate system is set up Once the tool coordinate system is set up secure with an M8 hexagonal nut ...

Page 16: ...e tool coordinate system Figure 5 5 Item Symbol Description 0 1 Torch holder 2 Mounting bracket RSA 3 Twist drill with 5 8 mm diameter Align a twist drill with a diameter of 5 8 mm to the existing bore in the support RSA and drill through support and torch holder Chamfer the bore outer edges ...

Page 17: ...e system 099 019400 EW501 25 02 2016 17 Figure 5 6 Item Symbol Description 0 1 Torch holder 2 Mounting bracket RSA 3 6H7 hand reamer Ream the 5 8 mm bore in the support RSA and torch holder using a 6H7 hand reamer to achieve a hole fit of 6H7 ...

Page 18: ...m 18 099 019400 EW501 25 02 2016 Figure 5 7 Item Symbol Description 0 1 M6 nut 2 M6 plain washer 3 Torch holder 4 Mounting bracket RSA 5 M6 shoulder screw Install support RSA and torch holder using 1 M6 shoulder screw M6 plain washer and M6 nut each ...

Page 19: ...itched off and there is no compressed air in the system Switch off the welding machine Cut off the compressed air supply at the source Disconnect all mains plugs Repair and maintenance work may only be performed by qualified authorised personnel otherwise the right to claim under warranty is void In all service matters always consult the dealer who supplied the machine Return deliveries of defecti...

Page 20: ...3 used electric and electronic equipment may no longer be placed in unsorted municipal waste It must be collected separately The symbol depicting a waste container on wheels indicates that the equipment must be collected separately This machine is to be placed for disposal or recycling in the waste separation systems provided for this purpose According to German law law governing the distribution ...

Page 21: ... none of the fault rectification procedures described leads to the correct functioning of the product please inform your authorised dealer 7 1 Checklist for rectifying faults The correct machine equipment for the material and process gas in use is a fundamental requirement for perfect operation Legend Symbol Description Fault Cause Remedy Support and torch holder cannot be installed Deformed or da...

Page 22: ...Technical data TH AMT 22 099 019400 EW501 25 02 2016 8 Technical data 8 1 TH AMT Figure 8 1 TH AMT Weight 0 18 kg ...

Page 23: ...82 www ewm cn info ewm cn info ewm group cn EWM HIGHTEC WELDING GmbH Wiesenstraße 27b 4812 Pinsdorf Austria Tel 43 7612 778 02 0 Fax 20 www ewm austria at info ewm austria at EWM HIGHTEC WELDING UK Ltd Unit 2B Coopies Way Coopies Lane Industrial Estate Morpeth Northumberland NE61 6JN Great Britain Tel 44 1670 505875 Fax 514305 www ewm morpeth co uk info ewm morpeth co uk EWM HIGHTEC WELDING Sales ...

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