Contents
Notes on the use of these operating instructions
4
099-004968-EW501
27.09.2011
5.8
Inserting the wire electrode ..........................................................................................................40
5.8.1
Inserting the wire spool.................................................................................................40
5.8.2
Changing the wire feed rollers ......................................................................................41
5.8.3
Inching the wire electrode.............................................................................................42
5.8.4
Spool brake setting .......................................................................................................43
5.9
MIG/MAG functional sequences / operating modes ....................................................................44
5.9.1
Explanation of signs and functions ...............................................................................44
5.9.2
Non-latched operation ..................................................................................................45
5.9.3
Latched operation .........................................................................................................46
5.9.4
Spot welding .................................................................................................................47
5.9.5
Interval ..........................................................................................................................48
5.9.6
MIG/MAG automatic cut-out .........................................................................................48
6
Maintenance, care and disposal .........................................................................................................49
6.1
General.........................................................................................................................................49
6.2
Maintenance work, intervals.........................................................................................................49
6.2.1
Daily maintenance tasks...............................................................................................49
6.2.2
Monthly maintenance tasks ..........................................................................................49
6.2.3
Annual test (inspection and testing during operation) ..................................................49
6.3
Maintenance work ........................................................................................................................50
6.4
Disposing of equipment................................................................................................................50
6.4.1
Manufacturer's declaration to the end user ..................................................................50
6.5
Meeting the requirements of RoHS..............................................................................................50
7
Rectifying faults....................................................................................................................................51
7.1
Customer checklist.......................................................................................................................51
7.2
Check the machine type setting ...................................................................................................52
7.2.1
Setting the machine type ..............................................................................................52
7.3
Resetting the control (Reset all)...................................................................................................53
8
Technical data.......................................................................................................................................54
8.1
Saturn 301, 351 KG .....................................................................................................................54
9
Accessories ..........................................................................................................................................55
9.1
Options .........................................................................................................................................55
9.2
General accessories ....................................................................................................................55
10
Replaceable parts.................................................................................................................................56
10.1
Wire feed rollers ...........................................................................................................................56
10.1.1
Wire feed rollers for steel wire ......................................................................................56
10.1.2
Wire feed rollers for aluminium wire .............................................................................56
10.1.3
Wire feed rollers for cored wire.....................................................................................56
10.1.4
Conversion sets ............................................................................................................57
11
Appendix A............................................................................................................................................58
11.1
Setting instructions.......................................................................................................................58
11.1.1
Saturn 301 ....................................................................................................................58
11.1.2
Saturn 351 ....................................................................................................................59
12
Appendix B............................................................................................................................................60
12.1
Overview of EWM branches.........................................................................................................60
