Contents
For your safety
Item No.: 099-004998-EWM01
5
1
Contents
1
Contents.................................................................................................................................................. 5
2
Safety instructions ................................................................................................................................. 7
2.1
For your safety ............................................................................................................................... 7
2.2
Transport and installation .............................................................................................................. 9
2.2.1
Ambient conditions ......................................................................................................... 9
2.3
Safety rules while lifting ............................................................................................................... 10
2.4
Notes on the use of these operating instructions ........................................................................ 10
3
Technical data ...................................................................................................................................... 11
4
Machine description ............................................................................................................................ 12
4.1
PHOENIX 301 CAR EXPERT PULS ........................................................................................... 12
4.1.1
Front view ..................................................................................................................... 12
4.1.2
Rear view...................................................................................................................... 13
5
Functional characteristics................................................................................................................... 14
5.1
Machine control – Operating elements ........................................................................................ 14
5.1.1
Welding machine control .............................................................................................. 14
5.1.2
Wire feed machine control............................................................................................ 16
5.1.2.1
Internal operating elements .......................................................................... 17
5.1.3
Welding torch operating elements ................................................................................ 18
5.2
Application-dependent operation ................................................................................................. 19
5.2.1
Definition of MIG/MAG welding tasks........................................................................... 19
5.2.2
MIG/MAG welding data display .................................................................................... 19
5.2.3
Manufacturer-specific welding task selection ............................................................... 19
5.2.3.1
Selecting manufacturer-specific JOBs .......................................................... 19
5.2.3.2
Examples ...................................................................................................... 20
5.3
Conventional operation ................................................................................................................ 21
5.3.1
Definition of MIG/MAG welding tasks........................................................................... 21
5.3.2
Selecting MIG/MAG welding tasks ............................................................................... 21
5.3.3
MIG/MAG operating point............................................................................................. 22
5.4
Other parameters......................................................................................................................... 22
5.4.1
Setting the gas post-flow time/wire burn-back.............................................................. 22
5.5
MIG/MAG welding........................................................................................................................ 23
5.5.1
MIG/MAG functional sequences / operating modes..................................................... 23
5.5.1.1
Explanation of signs and functions ............................................................... 23
5.5.1.2
Non-latched mode......................................................................................... 24
5.5.1.3
Non-latched operation with superpulse......................................................... 25
5.5.1.4
Special, non-latched...................................................................................... 26
5.5.1.5
Spots ............................................................................................................. 27
5.5.1.6
Special, non-latched with superpulse ........................................................... 28
5.5.1.7
Latched mode ............................................................................................... 29
5.5.1.8
Latched mode with superpulse ..................................................................... 30
5.5.1.9
Latched special ............................................................................................. 31
5.5.1.10
Special, latched with superpulse................................................................. 32
5.5.2
MIG/MAG automatic cut-out ......................................................................................... 33
5.6
Key switch .................................................................................................................................... 33
6
Commissioning .................................................................................................................................... 34
6.1
General ........................................................................................................................................ 34
6.2
Area of application – proper usage.............................................................................................. 34
6.3
Installation .................................................................................................................................... 34
6.4
Mains connection ......................................................................................................................... 34
6.5
Machine cooling ........................................................................................................................... 34
6.6
Workpiece lead, general .............................................................................................................. 34
