Contents
Notes on the use of these operating instructions
099-008060-EW501
19.02.2013
3
1
Contents
1
Contents .................................................................................................................................................. 3
2
Safety instructions ................................................................................................................................. 4
2.1
Notes on the use of these operating instructions .......................................................................... 4
2.2
Explanation of icons ....................................................................................................................... 5
2.3
General .......................................................................................................................................... 6
2.4
Transport and installation .............................................................................................................. 9
2.5
Calibration device (KLE) ................................................................................................................ 9
2.6
Load simulation unit (LS 600 A) ................................................................................................... 10
2.6.1
Lifting by crane ............................................................................................................. 10
2.6.2
Ambient conditions ....................................................................................................... 11
2.6.3
In operation ................................................................................................................... 11
2.6.4
Transport and storage .................................................................................................. 11
3
Intended use ......................................................................................................................................... 12
3.1
Applications .................................................................................................................................. 12
3.2
Documents which also apply ....................................................................................................... 12
3.2.1
Warranty ....................................................................................................................... 12
3.2.2
Declaration of Conformity ............................................................................................. 12
3.2.3
Welding in environments with increased electrical hazards ......................................... 12
3.2.4
Service documents (spare parts and circuit diagrams) ................................................ 12
3.2.5
Calibration/Validation ................................................................................................... 12
4
About this calibration system ............................................................................................................. 13
4.1
What is calibration? ...................................................................................................................... 13
4.2
What is validation? ....................................................................................................................... 13
4.3
What is adjustment (matching)? .................................................................................................. 13
4.4
Why calibrate? ............................................................................................................................. 13
4.5
Calibrate how often? .................................................................................................................... 13
4.6
Calibration certificate ................................................................................................................... 13
4.7
Calibration device (KLE) .............................................................................................................. 13
4.8
Load simulation unit (LS 600 A) ................................................................................................... 13
5
Machine description – quick overview .............................................................................................. 14
5.1
Calibration device (KLE) .............................................................................................................. 14
5.2
Front view .................................................................................................................................... 14
5.3
Rear view ..................................................................................................................................... 16
5.4
Right side ..................................................................................................................................... 17
5.5
Left side ....................................................................................................................................... 19
5.6
Load simulation unit (LS 600 A) ................................................................................................... 20
5.7
Front view .................................................................................................................................... 20
5.8
Rear view ..................................................................................................................................... 21
6
Design and function ............................................................................................................................. 22
6.1
General ........................................................................................................................................ 22
6.2
Transport and installation ............................................................................................................ 22
7
Technical data ...................................................................................................................................... 23
7.1
Calibration device (KLE) .............................................................................................................. 23
7.2
Load simulation unit (LS 600 A) ................................................................................................... 23
8
Accessories .......................................................................................................................................... 24
8.1
General accessories .................................................................................................................... 24
9
Circuit diagrams ................................................................................................................................... 25
9.1
Calibration device (KLE) .............................................................................................................. 25
9.2
Load simulation unit (LS 600 A) ................................................................................................... 26
10
Appendix A ........................................................................................................................................... 27
10.1
Calibration certificate sample ....................................................................................................... 27
11
Appendix B ........................................................................................................................................... 28
11.1
Overview of EWM branches ........................................................................................................ 28