EWM inverter STICK 350 CEL KLR Operating Instructions Manual Download

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Operating instructions

Welding machine

Stick 350 cel
Stick 350 cel pws

099-002029-EW501

27.10.2010

Summary of Contents for inverter STICK 350 CEL KLR

Page 1: ...Operating instructions Welding machine GB Stick 350 cel Stick 350 cel pws 099 002029 EW501 27 10 2010...

Page 2: ...ther form of liability regardless of type shall be accepted This exclusion of liability shall be deemed accepted by the user on commissioning the equipment The manufacturer is unable to monitor whethe...

Page 3: ...ards 13 3 3 4 Service documents spare parts and circuit diagrams 13 4 Machine description quick overview 14 4 1 Stick 350 cel 14 4 1 1 Front view 14 4 1 2 Rear view 15 4 2 Stick 350 cel pws 16 4 2 1 F...

Page 4: ...g operation 26 6 3 Repair Work 27 6 4 Disposing of equipment 27 6 4 1 Manufacturer s declaration to the end user 27 6 5 Meeting the requirements of RoHS 27 7 Technical data 28 7 1 Stick 350 cel Stick...

Page 5: ...l in the page margin CAUTION Working or operating procedures which must be closely observed to prevent possible minor personal injury The safety information includes the CAUTION keyword in its heading...

Page 6: ...scription Press Do not press Turn Switch 0 1 Switch off machine 0 1 Switch on machine ENTER enter the menu NAVIGATION Navigating in the menu EXIT Exit the menu Time display example wait 4s press Inter...

Page 7: ...s and burns on contact Even low voltages can cause you to get a shock and lead to accidents Do not touch any live parts in or on the machine Connection cables and leads must be free of faults Switchin...

Page 8: ...ny easily flammable objects such as matches or lighters Keep appropriate fire extinguishing equipment to hand in the working area Thoroughly remove any residue of flammable substances from the workpie...

Page 9: ...regular intervals that users are working in a safety conscious way Regular checks of the machine according to IEC 60974 4 Damage due to the use of non genuine parts The manufacturer s warranty becomes...

Page 10: ...during movement and set up Tilt resistance is guaranteed up to an angle of 10 according to IEC 60974 1 3 10 Set up and transport the machine on level solid ground Secure add on parts using suitable e...

Page 11: ...s of dust acid corrosive gases or substances may damage the equipment Avoid high volumes of smoke vapour oil vapour and grinding dust Avoid ambient air containing salt sea air Non permissible ambient...

Page 12: ...welding It is characterised by the fact that the arc burns between a melting electrode and the molten pool There is no external protection any protection against the atmosphere comes from the electrod...

Page 13: ...ted conversion work not specifically authorised by the manufacturer The original copy of the declaration of conformity is enclosed with the unit 3 3 3 Welding in environments with increased electrical...

Page 14: ...tem Symbol Description 0 1 Carrying handle 2 Connection socket for welding current Electrode holder or workpiece lead connection 3 Machine feet 4 Machine control See Machine control operating elements...

Page 15: ...Machine description quick overview Stick 350 cel 099 002029 EW501 27 10 2010 15 4 1 2 Rear view Figure 4 2 Item Symbol Description 0 1 Mains connection cable 2 Cooling air outlet...

Page 16: ...polarity at connection socket welding current polarity at connection socket When using a remote control with pws functionality the changeover switch has to be set to the position 3 Electrode holder co...

Page 17: ...ne description quick overview Stick 350 cel pws 099 002029 EW501 27 10 2010 17 4 2 2 Rear view Figure 4 4 Item Symbol Description 0 1 Mains connection cable 2 Cooling air outlet 3 Instrument fuse 1 25...

Page 18: ...al Increased ignition current during the set hotstart period to optimise the arc ignition Setting from 20 A to 350 A 4 Hotstart period rotary dial Increased ignition current hotstart current flows dur...

Page 19: ...turning in clockwise direction if necessary CAUTION Using protective dust caps Protective dust caps protect the connection sockets and therefore the machine against dirt and damage The protective dust...

Page 20: ...ot allow metal parts dust or other objects to get into the machine 5 4 Workpiece lead general CAUTION Risk of burns due to incorrect connection of the workpiece lead Paint rust and dirt on the connect...

Page 21: ...ctions The resulting network has to be suitable for operating devices according to protection class 1 5 5 1 Mains configuration NOTE The machine may be connected to a three phase system with four cond...

Page 22: ...ece lead 5 6 1 1 Stick 350 cel Figure 5 2 Item Symbol Description 0 1 Electrode holder 2 Connection socket for welding current Electrode holder or workpiece lead connection 3 Workpiece 4 Connection so...

Page 23: ...r the welding current polarity or of the electrode holder and workpiece lead connection sockets Welding current polarity on connection socket Welding current polarity on connection socket Insert cable...

Page 24: ...in particular Operating element Action Result Arcforce To adjust the welding parameters to the electrode type used Infinite setting from rutile soft arc to cellulose hard arc electrode types Low arcf...

Page 25: ...imum main current Infinite setting of the hotstart period potentiometer from 0 s to 2 s Connection of an additional remote control e g FR 30 FR 21 or FRA 40 Setting the operating point directly at the...

Page 26: ...ey are fitted correctly and secured Gas tubes and their switching equipment solenoid valve Operating message safety and adjustment devices Functional test Other general condition 6 2 2 Monthly mainten...

Page 27: ...provisions guideline 2002 96 EG of the European Parliament and the Council of January 27th 2003 used electric and electronic equipment may no longer be placed in unsorted municipal waste It must be co...

Page 28: ...30 60 100 350 A 250 A 190 A Load alternation 10 min 60 DC 6 min welding 4 min pause Open circuit voltage 92 V Mains voltage tolerances 3 x 400 V 20 to 25 Frequency 50 60 Hz Mains fuse safety fuse slo...

Page 29: ...rtical down weld current 090 008057 00000 FRF30 14POL 10M Remote control vertical down weld current 090 008057 00010 FR35 14POL 5M Remote control hotstart 090 008044 00000 FR35 14POL 10M Remote contro...

Page 30: ...Appendix A Overview of EWM branches 30 099 002029 EW501 27 10 2010 9 Appendix A 9 1 Overview of EWM branches...

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