EWM cool82 U44 Operating Instructions Manual Download

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Appendix

Searching for a dealer

099-008268-EW501

21.02.2022

12 Appendix

12.1 Searching for a dealer

Sales & service partners

www.ewm-group.com/en/specialist-dealers

"More than 400 EWM sales partners worldwide"

Summary of Contents for cool82 U44

Page 1: ...Operating instructions EN Air cooling units for water cooled welding torches cool82 U44 cool82 U45 099 008268 EW501 Observe additional system documents 21 02 2022...

Page 2: ...to the operation of this equipment is restricted solely to the function of the equipment No other form of liability regardless of type shall be accepted This exclusion of liability shall be deemed ac...

Page 3: ...3 Transport and installation 17 5 3 1 Machine cooling 17 5 3 2 Ambient conditions 17 5 3 3 Welding torch cooling system 18 6 Functional characteristics 19 6 1 1 1 Permitted torch coolant 19 6 1 1 2 Ma...

Page 4: ...s and even fatal injuries Safety notes include the WARNING keyword in the heading with a general warning sym bol The hazard is also highlighted using a symbol in the page margin CAUTION Working or ope...

Page 5: ...tch off machine Release Switch on machine Press and hold Switch Incorrect Invalid Turn Correct Valid Numerical value adjustable Input Signal light lights up in green Navigation Signal light flashes gr...

Page 6: ...cal specialist may interconnect the sources as per standard IEC 60974 9 2010 Installa tion and use and German Accident Prevention Regulation BVG D1 formerly VBG 15 or country specific regulations Befo...

Page 7: ...temperatures of 100 C or higher and arcing and work on live components Hearing protection against harming noise Explosion risk Apparently harmless substances in closed containers may generate excessi...

Page 8: ...s specified in the standard The user is responsible for any interference caused by welding In order to evaluate any possible problems with electromagnetic compatibility in the surrounding area the use...

Page 9: ...placement parts etc from our range of products Only insert and lock accessory components into the relevant connection socket when the ma chine is switched off Requirements for connection to the public...

Page 10: ...on or connection points can heat up significantly during operation water cooled version When opening the coolant circuit escaping coolant may cause scalding Open the coolant circuit only when the powe...

Page 11: ...ire feed unit The following system components can be combined with this machine alpha Q 352 552 Phoenix 352 452 552 Tetrix 352 452 552 tigSpeed 352 Synergic RC HW 3 3 Documents which also apply 3 3 1...

Page 12: ...perating instructions for all system components especially the safety instructions The illustration shows a general example of a welding system Figure 3 1 Item Operating instructions A 1 Wire feeder m...

Page 13: ...overview 4 1 Front view Figure 4 1 Item Symbol Description 0 1 Tension closure Connection between the add on module and the welding machine 2 Coolant tank cap 3 Coolant tank see 5 3 3 chapter 4 Coolin...

Page 14: ...iption 0 1 Cooling air outlet 2 Connector plug 8 pole Cooling unit control lead 3 Connector plug 5 pole Cooling unit voltage supply 4 Quick connect coupling blue Coolant supply to the welding torch 5...

Page 15: ...and accessories that are not properly fastened to trans port systems may tip over during transport and cause injury Use the systems only for transporting the machines specified in Secure the machines...

Page 16: ...wn in fig Figure 5 3 Engage the locking hook in the recesses in the side walls of the welding machine Turn the wing tip handle clockwise B2 to close the fastening Lay the wing tip handle down flat C2...

Page 17: ...d action closure coupling supply of coolant to the welding torch Control and supply lead to the welding machine The cooling module and welding machine are connected using two leads Insert control lead...

Page 18: ...suitable coolants Unsuitable coolant coolants mixed with other types liquids or use in an unsuitable tempera ture range will result in material damage and loss of the manufacturer s warranty Operation...

Page 19: ...ry configurations of components of the EWM product portfolio with standard lengths A straight kink free installation is to be ensured taking into account the max delivery height Pump Pmax 3 5 bar 0 35...

Page 20: ...ng cover Check filter sieve insert for dirt clean if necessary and reinsert into position Top up coolant to the filter sieve insert close sealing cover again The level of coolant must never fall below...

Page 21: ...e only The welding machine automatically detects and displays a lack of coolant see the welding machine operating instructions 7 1 1 Welding torch connection Overloading the coolant pump The cooling u...

Page 22: ...ce matters always consult the dealer who supplied the machine Return deliveries of defective equipment subject to warranty may only be made through your dealer When replacing parts use only original s...

Page 23: ...rollers on a regular basis depending on the degree of soiling 8 2 2 Monthly maintenance tasks Visual inspection Casing damage front rear and side walls Wheels and their securing elements Transport ele...

Page 24: ...tem separate from unsorted municipal waste The public waste management utilities communities have created collection points at which used equipment from private households can be disposed of free of...

Page 25: ...cription Fault Cause Remedy Coolant error no coolant flowing Insufficient coolant flow Check coolant level and refill if necessary Eliminate kinks in conduit system hose packages Extend and lay out th...

Page 26: ...personnel Risk of injury from electrical voltage Voltages can cause potentially fatal electric shocks and burns on contact Even low vol tages can cause a shock and lead to accidents Never touch live c...

Page 27: ...max Pump pressure 3 5 bar 0 35 MPa Pump Centrifugal pump max Tank content 7 5 l 2 0gal Protection class Overvoltage category Contamination level 3 Coolant see 6 1 1 1 chapter Machine cooling protectio...

Page 28: ...ank content 7 5 l 2 0gal Protection class Overvoltage category Contamination level 3 Coolant see 6 1 1 1 chapter Machine cooling protection classification Fan AF IP 23 Noise level 2 70 dB A EMC class...

Page 29: ...10 25 l Coolant up to 10 C 14 F 25 l 094 024141 00025 blueCool 30 5 l Coolant up to 30 C 22 F 5 l 094 024142 00005 blueCool 30 25 l Coolant up to 30 C 22 F 25 l 094 024142 00025 FSP blueCool Frost pro...

Page 30: ...ndix Searching for a dealer 30 099 008268 EW501 21 02 2022 12 Appendix 12 1 Searching for a dealer Sales service partners www ewm group com en specialist dealers More than 400 EWM sales partners world...

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