EWM HIGHTEC WELDING PHOENIX R10 Operating Instructions Manual Download Page 19

Page: 19 / 22

Accessories, options

Connection and extension cables

Item No.: 099-008088-EWM01

Accessories, options

9.1

Connection and extension cables

Type Designation

Item

no.

RA5 19POL 5M

Remote control e.g. connection cable

092-001470-00005

RA10 19POL 10M

Remote control e.g. connection cable

092-001470-00010

RA20 19POL 20M

Remote control e.g. connection cable

092-001470-00020

FRV5-L 7POL

Extension/connecting cable

092-000201-00003

FRV10-L 7POL

Extension/connecting cable

092-000201-00000

FRV20-L 7POL

Extension/connecting cable

092-000201-00001

Summary of Contents for PHOENIX R10

Page 1: ...ate safety regulations The machines bear the conformity mark and thus comply with the EC Low Voltage Directive 2006 95 EG EC EMC Directive 2004 108 EG In compliance with IEC 60974 EN 60974 VDE 0544 the machines can be used in environments with an increased electrical hazard The content of the operating instructions does not constitute grounds for any claims on the part of the buyer The copyright t...

Page 2: ...body future oriented advanced technology at the utmost level of quality Each of our products is carefully checked we guarantee that the material and processing of our products is faultless These operating instructions contain everything about commissioning the machine notes regarding safety maintenance and care technical data as well as information regarding the warranty Please heed all these note...

Page 3: ...fields CE EWM HIGHTEC WELDING GMBH D 56271 MÜNDERSBACH TYP ART SNR PROJ GEPRÜFT CONTROL Name of Customer company Adress Post code Place Country Stamp Signature of EWM distibutor Date of purchase Name of Customer company Adress Post code Place Country Stamp Signature of EWM distibutor Date of purchase 3 ...

Page 4: ...program down parameter 12 5 2 2 4 Changing over between standard MIG welding and pulse arc MIG welding 13 5 2 2 5 Operating point setting changeover via wire feed speed or panel thickness 13 5 3 Switching on and system diagnosis 13 5 3 1 R40 manual remote control 13 6 Commissioning 14 6 1 Proper usage 14 6 1 1 For operation only with the following equipment 14 6 2 Establishing the connections 14 7...

Page 5: ...Contents For your safety Item No 099 008088 EWM01 5 ...

Page 6: ... these operating instructions These operating instructions are arranged into chapters To help you find your way around more quickly in the margins you will occasionally see symbols along with the sub headings These symbols refer to particularly important passages of text which are graded as follows depending on their importance Please note Technical features which users must observe Warning Workin...

Page 7: ...088 EWM01 7 3 Technical data 3 1 PHOENIX R10 R20 R40 Type R10 R20 R40 Port 19 pole analogue 19 pole analogue 7 pole digital Display Single digit 16 digit Dimensions L x W x H in mm 180 x 100 x 75 330 x 180 x 95 270 x 150 x 75 Weight in kg 0 86 2 3 1 4 ...

Page 8: ... features Setting the operating point via the wire speed single dial operation Arc length correction PHOENIX R20 Changeover and display of up to ten welding programs PHOENIX R40 Change over display create or change up to 16 welding programs Switch superpulse function on or off Change over between standard MIG welding and pulse arc MIG welding if supported by the welding machine 4 2 PHOENIX R10 R20...

Page 9: ...ey button program switching Down Select program number down 8 500A 49 9V Display 16 digit Display of all welding parameters and their values 9 Key button Mode To select the program runtime parameters 10 Signal light HOLD Lit Display shows the last parameters used for welding Not lit Display shows the setpoint values or current values during welding 11 Key button program switching Up Select program...

Page 10: ...g parameters The wire speed is generally used to set the operating point In the situations given below the wire speed is given to represent the operating point Operating element Action Result Display R40 R10 R20 m min R40 Operating point setting via wire speed Display example Wire speed 7 6 m min Display for PHOENIX R40 only P0 7 6M 1 1V The arc length can be corrected as follows Operating element...

Page 11: ...ol 5 2 2 1 Program changeover Change between up to 16 0 to 15 welding programs Welding programs can be created using the control on the welding machine or wire feed unit or using the remote control itself see operating instructions for the relevant machine chapter Main program mode A or the chapters following these instructions Operating element Action Result Display Select next or previous weldin...

Page 12: ...START PA PA PB PEND t I Figure 5 1 Start program PSTART DVstart Wire feed speed relative 1 to 200 Ustart Arc length correction 9 9 V to 9 9 V tstart Duration 0 0 s to 20 0 s Main program PA tS1 Slope duration from PSTART to PA 0 0 s to 20 0 s t2 Duration spot time and superpulse 0 01 s to 20 0 s tS2 Slope duration from PA to PB 0 00 s to 20 0 s Reduced main program PB DV3 Wire feed speed relative ...

Page 13: ... Operating element Action Result Display Switch off the welding machine Hold down Mode button on the remote control switching on the welding machine PROGRAMME 0XX Press Mode button once DV Operating point setting changeover via wire speed or panel thickness DV Wire speed th mm Panel thickness th mm Switch off the welding machine and restart in order to put the change into effect 5 3 Switching on a...

Page 14: ...ons for the welding machine or wire feed unit Switch off the welding machine first 6 1 1 For operation only with the following equipment PHOENIX R10 PHOENIX R20 PHOENIX R40 PHOENIX BASIC PHOENIX PROGRESS PHOENIX EXPERT PHOENIX PROGRESS PHOENIX EXPERT PHOENIX PROGRESS PHOENIX EXPERT PHOENIX R20 An M3 70 or M3 71 type wire feed control is mandatory 6 2 Establishing the connections 1 2 3 6 4 5 Figure...

Page 15: ...e 4 19 pole connection socket analogue For connecting the control lead 5 Connector plug 19 pole female 6 Connector plug 19 pole male Switch off the welding machine Insert female connector plug into the remote control connection socket and lock by turning to the right Insert male connector plug into the remote control connection socket on the welding machine and lock by turning to the right The wel...

Page 16: ...ection points Your administrative office will be pleased to inform you of the options EWM participates in an approved waste disposal and recycling system and is registered in the Used Electrical Equipment Register EAR under number WEEE DE 57686922 In addition within Europe the machine can also be returned to your EWM sales partner 7 4 1 Manufacturer s declaration to the end user In accordance with...

Page 17: ...All additional parts used by EWM but manufactured by other companies e g motors pumps fans torches etc Non reproducible software errors and parts subject to mechanical ageing are excluded from the warranty e g wire feed unit wire feed rollers replacement and spare wire feed parts wheels solenoid valves workpiece leads electrode holders connection tubes replacement torches and spare torch parts mai...

Page 18: ...e remote control remote control extension cable coolant etc The warranty does not apply to products that are damaged due to accidents misuse improper operation incorrect installation use of force disregard of the specifications and operating instructions inadequate maintenance see chapter Maintenance and testing exterior influences acts of God or personal misfortunes Furthermore it is not valid in...

Page 19: ... 19POL 5M Remote control e g connection cable 092 001470 00005 RA10 19POL 10M Remote control e g connection cable 092 001470 00010 RA20 19POL 20M Remote control e g connection cable 092 001470 00020 FRV5 L 7POL Extension connecting cable 092 000201 00003 FRV10 L 7POL Extension connecting cable 092 000201 00000 FRV20 L 7POL Extension connecting cable 092 000201 00001 ...

Page 20: ...Circuit diagrams PHOENIX R10 20 Item No 099 008088 EWM01 10 Circuit diagrams 10 1 PHOENIX R10 Figure 10 1 ...

Page 21: ...D C LED F NC 0V 0V T T T T T T T T T T T K A V7 T K A V3 T K A V5 T K A V6 1 X3 2 X3 3 X3 4 X3 5 X3 6 X3 7 X3 8 X3 9 X3 10 X3 X3 1 X3 2 X3 3 X3 4 X3 5 X3 6 X3 7 X3 8 X3 9 X3 10 X3 10 X3 0V 1 2 3 4 Uref 10V 0V UKorr UKorr X2 2 V2 0V S P2 US E A S P1 DV 1 P2 0V 1 P2 0V 4k7 4k7 E A 2 Down 1 Up 3 T 4 T DV US 1 PE 2n2F C1 1 F A D G B C E gemeinsame Kathode 10k 10k Datum Name gezeichnet geprüft Freigabe...

Page 22: ...2 1 X2 2 X2 3 X2 4 X2 R40 A1 1 42VAC 2 RSGND 3 RXD 4 TXD 5 RS 12V 6 0V ws br gn ge gr rs Schirm 1 2 3 4 5 6 7 X1 2n2F C1 1 2 T 3 Schlüsselschalter S1 4 3 2 T 3 T Datum Name gezeichnet geprüft Freigabe 24 05 2005 NIEDENTHAL Blatt 1 This drawing is protected by copyright It may not be reproduced or utilised in any way or communicated or forwarded to third parties without our express permission 1 PHO...

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