background image

27

5.0 M a inten an c e, upke ep an d ro utin e che cks

5.0  Maintenance, upkeep and 
routine checks

DANGER

During and after operation, some parts of the cylinder carry 

dangerous voltages. Electric shock hazard. Risk of serious 

or fatal injuries.

Strictly observe the safety instructions in this manual and 

the safety instructions of manuals associated with each 

commissioned equipment (motor, servoamplifier, etc).

Do not unplug motor connectors before switching off the power 

supply of the corresponding servoamplifier. First unplug the 

signal connector and then the power connector.

Motor rotation can create voltage. Do not touch connector pins.

WARNING

During operation, the cylinder surface temperature can reach 

high values. There’s a risk of burns or fire. Before any work on 

the actuator, let it cool down.

5.1  Ewellix maintenance 
service

Ewellix offers a range of services for cylinder 
maintenance:

•  Level 1 maintenance for cylinder only (without motor) 

This service includes complete disassembly, cleaning, 

re-lubrication and reassembly of the cylinder. Visual in-

spection is done on all components. Description of roller 

screw or ballscrew status is given. All of the following com-

ponents are replaced:

 

-

Bearings

 

-

Seals

 

-

Coupling star

 

-

Profile rail guides, if cylinder integrates an anti-rotation 

system

 

-

Bumpers

 

-

Guides

 

-

Air filter

 

-

Grease nipple

 

-

Belt, if the cylinder has an integrated pulleys-belt system

•  Level 1 maintenance for cylinder motor  

(only if originally sold by Ewellix) 

This service includes complete disassembly, cleaning and 

re-assembly of the motor. Visual inspection is done on all 

components. All of the following components are replaced:

 

-

Bearings

 

-

Seals

•  Level 1 maintenance for cylinder gear  

(only if originally sold by Ewellix) 

This service includes complete disassembly, cleaning and 

re-assembly of the gear. Visual inspection is done on all 

components. All of the following components are replaced:

 

-

Bearings

 

-

Seals

•  Level 2 maintenance for cylinder (without motor) 

This service includes level 1 maintenance service for the 

cylinder and replacement of the rollers of the roller screw.

•  Level 3 maintenance for cylinder (without motor) 

This service includes level 1 maintenance service for the 

cylinder and full replacement of roller screw. 

For each level of maintenance, an organization adapted to 

your needs can be put in place to minimize the conse-

quences of non-availability of Ewellix cylinder. For more in-

formation, please contact your local Ewellix representative.

5.2  Lubrication – 
detailed description

NOTE

In the case of very dynamic applications, it’s advisable to 

regularly check cylinder operation and its lubrication conditions.

WARNING

In the following paragraphs, recommendations are given (type, 

frequency and grease quantity) for cylinder parts that need to be 

re-lubricated regularly. These recommendations have to be taken 

as a guide. In most need cases, these recommendations result in 

good lubrication conditions during the cylinders lifetime.

But it may occur, depending on the ambient temperature, on 

cylinder working cycle definition (speed, acceleration, load, cycle 

rate) and on the way the cylinder can dissipate its heat, that it’s 

required to adapt the grease definition to the specific conditions 

of the application. As most of these parameters are known 

only by the user, it’s the responsibility of the user to check that 

lubrication recommendations suggested in this manual create 

good lubrication conditions.

As a general rule, the stabilized temperature of the cylinder 

should not exceed 80 °C (whatever surface is measured). If it’s 

not the case, please contact your local Ewellix representative in 
order to get technical support.

Summary of Contents for SLSA Series

Page 1: ...CATEGORY MAX 2 LINES INSTALLATION OPERATION AND MAINTENANCE MANUAL Electric cylinders SRSA SVSA and SLSA...

Page 2: ......

Page 3: ...n 15 3 3 Electrical installation 15 3 3 1 Motor 15 3 3 2 Cables for motor 15 3 3 3 Limit switches 15 3 3 4 Home switch 18 3 3 5 Temperature sensor 20 3 3 6 Cables for sensors 20 3 3 7 Additional brake...

Page 4: ...hypertext links All other hypertext links are pointed out in blue 1 3 General safety instructions DANGER In operation Ewellix cylinders could make parts move and could have hot surfaces or parts fed...

Page 5: ...l To constantly improve the quality of its products Ewellix re serves the right to modify this manual without informing its customers It is the responsibility of the customer to have the current relea...

Page 6: ...inder Motor power cable Motor sensor cable Motion controller Electronic interface to make connection between PC and motion controller To know the exact definition of Ewellix supply please read paragra...

Page 7: ...2 Motor sensor cable 3 Possible communications with external environment if necessary analog digital inputs outputs fieldbus 4 Connection with PC temporarily necessary for setting up F3 F2 F5 F4 F1 7...

Page 8: ...ng speed of roller screw or ball screw 2 Gear system between motor shaft and roller screw or ball screw shaft r is gear ratio a r b 3 Roller screw or ball screw screw gear changing rotation of screw g...

Page 9: ...gear ratio Cylinder with motor in parallel without gear r rb with rb belt system ratio Cylinder with motor in parallel and gear r rb rg 2 3 Detailed description of supplied product Generally a detail...

Page 10: ...0 0 T R A F N Type R Planetary roller screw V Recirculating roller screw L Long lead ball screw Linear unit only Screw diameter Screw lead Stroke Rear attachment T Trunnions Z Special N No attachment...

Page 11: ...switch and 1 home switch L 1 limit switch only H 1 home switch only N No switch Interface and gear ratio If required see Ewellix catalogue IL 06011 for more details Motor If required see Ewellix cata...

Page 12: ...one year could be used by fol lowing the general recommendations for use 4 2 General recommendations for use page 23 If storage time exceeds one year re lubricate the cylinder before it is first start...

Page 13: ...by means of friction discs and does not provide a positive lock In any event lock the vertical load in position by another means or move and stop the vertical load at the bottom position which is safe...

Page 14: ...ng To do this it s first required to know Lt0 length of pushing tube which is visible when cylinder is in the zero position on the cylinder drawing please have a look at the cylinder drawing as exampl...

Page 15: ...user man ual can be downloaded from the manufacturer s web site In case of a problem and if motor has been sold by Ewellix please contact your local Ewellix representative Otherwise please contact mot...

Page 16: ...and Lt0 please look at paragraph 3 2 2 Visual cylinder position Lt0 and Lt definition page 14 2 Screw in the limit switch with care by hand into the dedi cated threaded hole until it touches the rolle...

Page 17: ...inition of Lt and Lt0 please look at paragraph 3 2 2 Visual cylinder position Lt0 and Lt definition page 14 2 Screw in the limit switch with care by hand into the dedi cated threaded hole until it tou...

Page 18: ...n mA 10 with 24 V DC Max current output mA 100 Connection M12x1 plug WARNING All technical data given here have been extracted from manufacturer s catalogue when this manual was edited They are given...

Page 19: ...Lt0 please look at paragraph 3 2 2 Visual cylinder position Lt0 and Lt definition page 14 2 Screw in the limit switch with care by hand into the dedi cated threaded hole until it touches the roller s...

Page 20: ...rake mounted on screw If this option has been taken the following information will be required to make an electrical connection Manufacturer see user manual specific data Reference see user manual spe...

Page 21: ...rching references in required documentations are 951 170 203 Assembly instructions KFG KFGS KFGC 1 3030 Sales brochure KFG KFGS KFGC In case of a problem please contact your local Ewellix representati...

Page 22: ...n 2 2 Operating principle for definition 4 2 2 Cylinder speed defined for application 4 2 3 Cylinder acceleration defined for application 4 2 4 Definition of starting control parameters see servo ampl...

Page 23: ...ne zero reference by using the home switch there are two ways to do it The home switch is integrated in the Ewellix cylinder or The home switch is fixed to the machine driven by the Ewellix cylinder W...

Page 24: ...osition control behaviour is estimated through measure ments made with the servoamplifier scope tool see servo amplifier technical documentation for more details while the cylinder is making forward a...

Page 25: ...a level triggering overspeed fault is established at 230 mm s for example and if this graph stays identical on several for ward backward movements then the risk of generating an overspeed fault is ve...

Page 26: ...RNING In most cases software for parameters setup and or technical documen tation supplied with the servoamplifier allow calculation or evaluation of control parameters value for current loop speed lo...

Page 27: ...lix This service includes complete disassembly cleaning and re assembly of the gear Visual inspection is done on all components All of the following components are replaced Bearings Seals Level 2 main...

Page 28: ...ease along the screw shaft 4 Repeat steps 1 2 and 3 This is a closed system Re lubrication is most effective if the old grease is removed The state of the old grease can be seen and the quantity and p...

Page 29: ...ir gap dimension every year measured through a trap door Correct air gap dimension See user manual specific data Opening time See user manual specific data Closing time See user manual specific data 5...

Page 30: ...nical malfunctions Malfunction Possible cause s Possible solution s Cylinder doesn t move Motor brake blocked Check brake connection and supply voltage System moved by cylinder blocked Check mobility...

Page 31: ...of fault number possible causes are suggested with associated solutions Cylinder doesn t move in correct direction Incorrect motor resolver connection or incorrect servoamplifier parameter Check moto...

Page 32: ...taken in the production of this catalog Ewellix does not take any responsibility for damage or other loss resulting from omissions or ty pographical errors The photo may differ slightly in appearance...

Reviews: