Evoqua Wallace & Tiernan SFC-SC Manual Download

Page: 8 / 83

WT.050.590.002.UA.IM.0614

Introd. (Cont'd)

SFC ANALYZER / CONTROLLER

EVOQUA

W3T109634

Installation and Maintenance Work

Always perform installation or maintenance work in accordance with this
operating manual.

Secure the unit against activation during installation and maintenance work.

Always retighten released screw connections.

Never use corrosive cleaning agents. Use only a damp cloth to clean the unit.

Ensure safe disposal of reagents and replaced parts in accordance with envi-
ronmental regulations.

Summary of Contents for Wallace & Tiernan SFC-SC

Page 1: ...SFC SC MEASURING AND CONTROL SYSTEM BOOK NO WT 050 590 002 UA IM 0614 W3T109634 U S W3T200493 Germany...

Page 2: ...SFC SC MEASURING AND CONTROL SYSTEM BOOK NO WT 050 590 002 UA IM 0614 W3T109634 U S W3T200493 Germany...

Page 3: ...VEN IF THAT PURPOSE IS KNOWN TO SELLER If Buyer discovers a defect in mate rial or workmanship it must promptly notify Seller in writing Seller reserves the right to require the return of such defecti...

Page 4: ...epair Allpersonsworkingwiththeunitmusthavereadandunderstoodtheoperating instructions in particular the safety instructions it contains Intended Use The SFC Single Function Controller is exclusively de...

Page 5: ...CONTROLLER Introd Cont d Table Of Contents Very Important Safety Precautions SP 1 Regional Offices 1 010 1 Technical Data Section 1 Installation Section 2 Setup and Control Functions Section 3 Operati...

Page 6: ...instructed risks hazard to of such persons or third parties and damage to the system or unit itselfortootherpropertyarepossible Workdescribedinthisoperatingmanual may only be performed by authorized...

Page 7: ...onal parameters and settings The unit may only be operated by trained personnel An operating log book must be kept Only approved calibration chemicals may be used The unit must not be exposed to ambie...

Page 8: ...ntenance work in accordance with this operating manual Secure the unit against activation during installation and maintenance work Always retighten released screw connections Never use corrosive clean...

Page 9: ...MMENDED THAT ALL POWER SUPPLIES ARE SWITCHED OFF WHENEVER POSSIBLE WHEN DEALING WITH HAZARDOUS MATERIAL IT IS THE RESPONSIBILITY OF THE EQUIPMENT USER TO OBTAIN AND FOLLOW ALL SAFETY PRECAUTIONS RECOM...

Page 10: ...as purchased directly from Evoqua Water Tech nologies Colorado Springs CO contact the office indicated below UNITED STATES 725 Wooten Road Colorado Springs CO 80915 TEL 800 524 6324 CANADA If the equi...

Page 11: ...WT 050 590 002 UA IM 0614 SFC ANALYZER CONTROLLER EVOQUA W3T109634...

Page 12: ......

Page 13: ...NALYZER CONTROLLER EVOQUA W3T109634 SECTION 1 TECHNICAL DATA List of Contents PARA NO Specifications 1 1 SFC SC Electronic Module and Input Modules 1 1 1 Scope of Supply 1 2 Standard 1 2 1 Description...

Page 14: ...SI 75 to 106 kPa Max Altitude 6561 68 ft 2000m Storage temperature 4 to 158 F 20 to 70 C Noise emission 45 dB Digital inputs 2 x for floating contact 100 Ohm Power supply through SFC SC 12 V D1 Sample...

Page 15: ...t max 0 2 10 C Load monitoring Electrically isolated up to 50 V to ground 1 2 Scope of Supply NOTE You will find the order numbers in section 6 Spare Parts 1 2 1 Standard Depending on the individual o...

Page 16: ...9634 1 3 Description 1 3 1 Versions SFC SC The SFC SC is available in two voltage variations 100 to 240 VAC 24 VDC 1 3 2 Design Overall Design The SFC SC modules can be installed on a top hat rail or...

Page 17: ...TROLLER EVOQUA W3T109634 SFC SC Electronic Module The SFC SC electronic module consists of a plastic housing with a removable cover The housing contains IC board The cable glands A B C Figure 1 2 SFC...

Page 18: ...CONTROLLER EVOQUA W3T109634 The following are integrated into the cover Front panel board with graphic display Insertable nameplate strips A B C Figure 1 3 SFC SC operating front rear A Housing cover...

Page 19: ......

Page 20: ...020A B Installation Wiring Module Mounted SFC SC Controller V 2000 Module Mounted Gas Feeder 50 590 130 140 Module Mounted SFC SC Controller V 2000 Module Mounted Gas Feeder 50 590 130 150 Connecting...

Page 21: ...troller in Wall Mounted V 2000 Gas Feeder 50 590 130 090 Remote Mounted SFC Controller V 2000 Wall Mounted Gas Feeder 50 590 130 100 Panel Mounted SFC Controller LVN 2000 Liquid Chemical Feed System 5...

Page 22: ...fications 2 2 Installation The device must be protected against rain frost and direct sunlight and should not be installed outdoors It must be mounted horizontally on a flat wall with an ambient tempe...

Page 23: ...is not going to be mounted on the mounting rail the modules can be hooked onto suitable tallow drop screws by the top holding fixtures instead Proceed with the installation as described above 2 3 Comm...

Page 24: ...hm the DIP switch S4 must be adjusted on the IC board Factory setting 1kOhm potenti ometer 9 Check dosing factor adjust if necessary 10 Check flow rate direction adjust if necessary 11 Check measuring...

Page 25: ...surement signals cable assign ment and fuse protection of the connected devices and machines and the relevantsafetyregulationsisrequired Thedevicemayonlybecommissioned by qualified and authorized elec...

Page 26: ...influence the connected system components Activate the power supply to the device The following appear in succession on the graphic display During the first commissioning the language setup menu alwa...

Page 27: ...mber of calibration support points Select the Act Calibration Man menu and confirm with the Enter key The dosing outputs to be calibrated are shown on the display max 11 000 0 0 calibration point 0 do...

Page 28: ...WT 050 590 002 UA IM 0614 15 SFC ANALYZER CONTROLLER EVOQUA W3T109634 SFC SC TOP HAT RAIL ASSEMBLY DIMENSIONS 50 590 100 070 ISSUE 0 1 09...

Page 29: ...WT 050 590 002 UA IM 0614 16 SFC ANALYZER CONTROLLER EVOQUA W3T109634 SFC SC WALL MOUNT ASSEMBLY DIMENSIONS 50 590 100 080 ISSUE 0 1 09...

Page 30: ...WT 050 590 002 UA IM 0614 17 SFC ANALYZER CONTROLLER EVOQUA W3T109634 Plug cable included Actuator SFC SC SCHEMATIC WIRING 50 590 155 020A ISSUE 2 10 11...

Page 31: ...QUA W3T109634 29 30 31 1 Connection of a dosing pump with contact closure signal Connection of dosing pump with line voltage contact closure Connection of pulse triggered dosing pump with pulse contac...

Page 32: ...FC ANALYZER CONTROLLER EVOQUA W3T109634 MODULE MOUNTED SFC SC CONTROLLER V 2000 MODULE MOUNTED GAS FEEDER INSTALLATION WIRING 50 590 130 140 ISSUE 2 6 14 L1 N 100 125 VAC L1 L2 220 240 VAC NOTE WIRING...

Page 33: ...FC ANALYZER CONTROLLER EVOQUA W3T109634 MODULE MOUNTED SFC SC CONTROLLER V 2000 MODULE MOUNTED GAS FEEDER INSTALLATION WIRING 50 590 130 150 ISSUE 2 6 14 L1 N 100 125 VAC L1 L2 220 240 VAC NOTE WIRING...

Page 34: ...V10K and S10K Gas Feeders Encore 700 Series Metering Pumps and LVN 2000 Liquid Chemical Feed System V Notch W2T11479 115VAC UXA96285 230VAC Pump W3T108074 115VAC W3T108075 230VAC 50 590 130 010 ISSUE...

Page 35: ...s V Notch W3T110034 50 590 130 020 ISSUE 3 6 14 NOTES 1 FIELD WIRING NOT BY Evoqua WATER TECHNOLOGIES MUST CONFORM TO LOCAL ELECTRICAL CODES 2 RELEVANT INTERNAL FACTORY WIRING FOR W3T110034 ACTUATOR T...

Page 36: ...TROLLER EVOQUA W3T109634 CONNECTING SFC TO PULSE CONTROLLED DEVICE INSTALLATION WIRING 50 590 130 030 ISSUE 2 6 14 NOTE FIELD WIRING NOT BY Evoqua WATER TECHNOLOGIES MUST CONFORM TO LOCAL ELECTRICAL C...

Page 37: ...Gas Feeders V Notch U29202 50 590 130 040 ISSUE 3 6 14 NOTES 1 FIELD WIRING NOT BY Evoqua WATER TECHNOLOGIES MUST CONFORM TO LOCAL ELECTRICAL CODES 2 RELEVANT INTERNAL FACTORY WIRING FOR U29202 ACTUAT...

Page 38: ...ng Pumps Pump U27960 50 590 130 050 ISSUE 3 6 14 NOTES 1 FIELD WIRING NOT BY Evoqua WATER TECHNOLOGIES MUST CONFORM TO LOCAL ELECTRICAL CODES 2 RELEVANT INTERNAL FACTORY WIRING FOR U27960 ACTUATOR TER...

Page 39: ...NOTE FIELD WIRING NOT BY Evoqua WATER TECHNOLOGIES MUST CONFORM TO LOCAL ELECTRICAL CODES POWER L1 N 100 125 VAC L1 L2 220 240 VAC CONNECTING SFC TO MOTOR CONTROLLED ACTUATORS INSTALLATION WIRING Used...

Page 40: ...EVOQUA W3T109634 L1 N 100 125VAC L1 L2 220 240VAC NOTE FIELD WIRING NOT BY Evoqua WATER TECHNOLOGIES MUST CONFORM TO LOCAL ELECTRICAL CODES MODULE MOUNTED SFC CONTROLLER V 2000 MODULE MOUNTED GAS FEE...

Page 41: ...QUA W3T109634 REMOTE MOUNTED SFC CONTROLLER V 2000 MODULE MOUNTED GAS FEEDER INSTALLATION WIRING 50 590 130 080 ISSUE 2 6 14 NOTE FIELD WIRING NOT BY Evoqua WATER TECHNOLOGIES MUST CONFORM TO LOCAL EL...

Page 42: ...TROLLER EVOQUA W3T109634 L1 N 100 125VAC L1 L2 220 240VAC SFC CONTROLLER IN WALL MOUNTED V 2000 GAS FEEDER INSTALLATION WIRING 50 590 130 090 ISSUE 2 6 14 NOTE FIELD WIRING NOT BY Evoqua WATER TECHNOL...

Page 43: ...EVOQUA W3T109634 L1 N 100 125 VAC L1 L2 220 240 VAC NOTE FIELD WIRING NOT BY Evoqua WATER TECHNOLOGIES MUST CONFORM TO LOCAL ELECTRICAL CODES REMOTE MOUNTED SFC CONTROLLER V 2000 WALL MOUNTED GAS FEE...

Page 44: ...VOQUA W3T109634 L1 N 100 125 VAC L1 L2 220 240 VAC NOTE FIELD WIRING NOT BY Evoqua WATER TECHNOLOGIES MUST CONFORM TO LOCAL ELECTRICAL CODES PANEL MOUNTED SFC CONTROLLER LVN 2000 LIQUID CHEMICAL FEED...

Page 45: ...9634 L1 N 100 125 VAC L1 L2 220 240 VAC NOTE FIELD WIRING NOT BY Evoqua WATER TECHNOLOGIES MUST CONFORM TO LOCAL ELECTRICAL CODES REMOTE MOUNTED SFC CONTROLLER WITHOUT JUNCTION BOX LVN 2000 LIQUID CHE...

Page 46: ...09634 L1 N 100 125 VAC L1 L2 220 240 VAC NOTE FIELD WIRING NOT BY Evoqua WATER TECHNOLOGIES MUST CONFORM TO LOCAL ELECTRICAL CODES REMOTE MOUNTED SFC CONTROLLER WITH JUNCTION BOX LVN 2000 LIQUID CHEMI...

Page 47: ...WT 050 590 002 UA IM 0614 34 SFC ANALYZER CONTROLLER EVOQUA W3T109634...

Page 48: ......

Page 49: ...nput on the IC Board 3 2 mA Input 1 3 2 1 Outputs 3 3 mA Output 3 3 1 Relay Outputs 3 3 2 Ratio Control 3 3 3 Controller Outputs 3 4 Controller Types 3 4 1 Positioner with Feedback 3 4 2 2 Point Pulse...

Page 50: ...resentation of the feed rate Display of the dosing factor and feed rate Display of customized measuring points Themenusareeasytouse displayedinplaintextandareselectedusingsoftkeys A mA output is provi...

Page 51: ...ntegrated mA input on the IC board 3 2 1 mA Input 1 This is used for recording the flow rate signal as 0 20 mA or 4 20 mA signal The input signal can be freely scaled in the menu 3 3 Outputs 3 3 1 mA...

Page 52: ...tivated etc In this case the plug in jumpers of the relevant contacts should be removed to deactivate the RC circuits K1 J6 J7 K2 J8 J9 A Figure 3 1 Relay outputs 3 3 3 Ratio Control The SFC SC only o...

Page 53: ...SC Summary of the inputs outputs Figure 3 3 Sample application of the SFC SC as ratio control Input signals Flow rate measurement 0 4 20mA scalable The following dosing outputs are possible Dosing pu...

Page 54: ...00 l h factor 5000 2500 2 0 The relationship between the flow control variable and dosing output is determined using the internal dosing factor This can be varied up to max 400 If a positioner with fe...

Page 55: ...lculated time within an adjustable cycle period TP relay contact The cycle period is mainly determined by the reaction time of the connected system and entered as the cycle period TP Example Cycle per...

Page 56: ...controller output If Analog output 2p is selected the mA output is permanently set as the controller output no monitoring signal is available At a controller output of 0 the output current is 0 or 4 m...

Page 57: ...ing time T is the time after which a change control variable or set point is responded to This value must be adjusted in the case of delayed feedback signals Tp Meaning Cycle period Display Seconds s...

Page 58: ...dscale and confirm the SFC SC is receiving the feedback signal With manual calibration of the up to 11 positions all positions must be shifted to manual and saved in the menu using the Enter key 3 6 S...

Page 59: ...figuration Unit settings include all parameters that can be set in the menu such as the dosing factor control output etc A maximum of two configurations can be saved in the internal memory SFC SC If c...

Page 60: ...WT 050 590 002 UA IM 0614 46 SFC ANALYZER CONTROLLER EVOQUA W3T109634...

Page 61: ......

Page 62: ...Operation List of Contents PARA NO Display and Operator Controls 4 1 Notes On Operation 4 2 Password 4 2 1 Operation 4 2 2 Menu Structure 4 3 Main Menu 4 3 1 Menu Control 4 3 2 Menu Inputs Outputs 4...

Page 63: ...g panel All information is shown on the graphic display Figure 4 1 Graphic display The SFC SC is operated with nine keys The software function is controlled with the top three keys softkeys Figure 4 2...

Page 64: ...entered to permit modi fication of parameters and for calibrating the device Time AUTO operating mode active The control unit is running in automatic mode Dosing is performed automatically Positioner...

Page 65: ...nmanual mode and cannot be activated mA 1 5 Error indication active display bottom right The system has detected an error The error can be specified with the table in section 4 4 Errors The number com...

Page 66: ...4 2 Notes On Operation During operation observe the following points Check your entry and modifications before exiting the menu Only press the keys with your fingers never with hard or pointed objects...

Page 67: ...splay with the up or down arrow keys Confirm the entry with ENTER Cancel entry Press the ESC key to exit the menu item Entrieswhichhavenotbeenconfirmedare reset to their original settings Reactivate p...

Page 68: ...llowing sample water stop or change of mode from manual to automatic Fault message instead of positioner feedback and dosing delay The display alternates if there are several error messages Bar chart...

Page 69: ...120 140 160 180 NOTE Specific parameters displayed dependant on control output se lected Setup Flow direction direct inverse Dosing factor 0 400 Measuring Range Range start 0 g h freely selectable Ra...

Page 70: ...the preset sample water delay If DI is deactivated the feed starts after the preset feed delay See Menu System Safety Control stop Yout 0 dosing mA continuous 0 Control hold Yout remains constant i e...

Page 71: ...00 03min 00s Samp water delay2 00 00 10 00 01min 00s sample water delay System password four digit numeric code activate with Soft key LOCK in the Menu Select window System Reset System restart3 yes...

Page 72: ...thediagnosismenuand press enter The SFC SC will now display all diagnosis menus Diagnosis Dosing Average Displays the dosing average of the previous hour day week month Inputs Output Diagnosis Informa...

Page 73: ...ftkey Manual Automatic AUTO MANUAL toggle using the CHANGE softkey Dosing Rate Setting the dosing factor Manual Dosing Rate Setting the dosing capacity for manual operation Description of the Operatin...

Page 74: ...signal is received via the digital inputs After activation Pumps off positioner closed mA analog output 0 If the stop conditionsarenolongeractive thesystemautomaticallyswitches to automatic mode 4 4...

Page 75: ...heck connection and set ting mA output Load error The mA output cannot driveitsmAoutputcurrent through the connected current loop 500 Ohm at 20 mA max Ifnotrequired switchoffthe outputsignalinthe INPU...

Page 76: ...y cable possibly trapped Positioner pump does not work Positionerinmanualmode Engage manual knob Dosing device selected incorrectly Select correct dosing device Positioner pump incor rectly connected...

Page 77: ...WT 050 590 002 UA IM 0614 62 SFC ANALYZER CONTROLLER EVOQUA W3T109634...

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Page 79: ...WT 050 590 002 UA IM 0614 63 SFC ANALYZER CONTROLLER EVOQUA W3T109634 SECTION 5 maintenance List of Contents PARA NO Changing the Fuse on the IC Board 5 1...

Page 80: ...ans are per mitted to open the housing The device is not equipped with a mains switch 1 Disconnect the device from the power supply 2 Remove the cover of the electronic module 3 Remove screw in fuse h...

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Page 82: ...WT 050 590 002 UA IM 0614 65 SFC ANALYZER CONTROLLER EVOQUA W3T109634 SECTION 6 Spare Parts List of Contents PARA NO Complete Unit 6 1 SFC SC Spare Parts 6 2...

Page 83: ...1x mA output W3T142263 24 V DC 2x relay 1x mA input 1xfeedback input 2x DI 1x mA output W2T290009 6 2 SFC SC Spare Parts Description Part No Spare part circuit board IC board SFC SC 100 240 V AC W2T3...

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