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Assembly and Maintenance

IPC-6810E

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6. Assembly and Maintenance

6.1 Overall Assembly

Item Description

Item

Description

Item

Description

1

Top cover

2

HDD module

3

Binding strip

4 Fan

bracket 5

Fan

6

Dust filter

bracket

7 Chassis

body

8 Motherboard 9

Wall mount

bracket

10

IO bracket

11

Power supply

12

Backplane

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Summary of Contents for IPC-6810E

Page 1: ...特种计算机 Industrial Computer 产品说明书 User Manual IPC 6810E 4U 壁挂式上架机箱 4U Wall Mount Chassis Version C00 ...

Page 2: ...心措施可能导致死亡或者严重的人身伤害小心带有警告三角表示如果不采取相应的小心措施可能导致轻微的人身伤害注意表示如果不注意相应的提示可能会出现不希望的结果或状态合格的专业人员本文件所属的产品系统只允许由符合各项工作要求的合格人员进行操作其操作必须遵照各自附带的文件说明特别是其中的安全及警告提示由于具备相关培训及经验合格人员可以察觉本产品系统的风险并避免可能的危险 EVOC产品请注意下列说明警告 EVOC产品只允许用于目录和相关技术文件中规定的使用情况如果要使用其他公司的产品和组件必须得到EVOC推荐和允许正确的运输储存组装装配安装调试操作和维护是产品安全正常运行的前提必须保证允许的环境条件必须注意相关文件中的提示 ...

Page 3: ...概不负责订购产品前请向经销商详细了解产品性能是否符合您的需求 EVOC 是研祥智能科技股份有限公司的注册商标本手册所涉及到的其他商标其所有权为相应的产品厂家所拥有研祥智能科技股份有限公司 2013 版权所有违者必究未经许可不得以机械电子或其它任何方式进行复制保修条款产品保修期一年用户如另有要求以双方签署的合同为准欲获更多信息请访问研祥网站 http www evoc com 研祥技术支持邮箱 support evoc com 国际 support evoc cn 国内免费客服热线 4008809666 ...

Page 4: ...文档说明本文档适用范围本文档适用于EVOC IPC 6810E型号约定在本文档中术语整机或产品有时特指EVOC IPC 6810E产品说明安全相关注意事项为避免财产损失以及出于个人安全方面的原因请注意本入门指南中关于安全方面的信息文中使用警告三角来指示这些安全信息警告三角的出现取决于潜在危险的程度 ...

Page 5: ...3 1 1 壁挂式安装 4 3 2 产品外形尺寸图 5 3 3 安装尺寸图 6 3 3 1 产品安装尺寸图 6 4 设备连接 7 4 1 连接前的注意事项 7 4 2 产品接地 7 4 3 将设备连接到电源 8 5 使用说明 9 5 1 产品外观图 9 5 2 外部结构图 9 5 3 操作控件 10 5 4 状态指示灯 10 6 拆装与维护 11 6 1 整体装配图 11 6 2 开盖安装 12 6 3 主板拆装 12 6 3 1 主板安装 12 6 3 2 主板拆卸 14 6 4 驱动器拆装 14 6 5 电源拆装 15 6 5 1 电源安装 15 6 5 2 电源拆卸 15 ...

Page 6: ...6 6 风扇拆装与维护 15 6 6 1 风扇安装 16 6 6 2 风扇拆卸 16 6 7 防尘网拆装与维护 17 6 7 1 防尘网安装 17 6 7 2 防尘网拆卸 17 6 8 壁挂条安装 18 7 驱动程序安装说明 19 8 附录 20 8 1 常见故障分析与解决 20 ...

Page 7: ...外形 ID 设计美观大方机箱外部少螺钉 IPC 6810E 可广泛应用于通信医疗金融电力交通工业自动化等各领域 1 2 产品规格项目定义扩展性能可安装主板 PICMG 1 0 标准全长卡 PICMG 1 3 标准全长卡 EPI 2 0 标准全长卡 EPE 标准全长卡 EC7 EC9 标准单板可安装底板 10 槽标准 PICMG 1 0 底板 14 槽标准 PICMG 1 0 底板 10 槽标准 PICMG 1 3 底板 13 槽标准 EPI 2 0 底板 10 槽标准 EPE 底板可安装电源 250W 标准 PS2 ATX 电源 350W 标准 PS2 ATX 电源主要功能指标储存性能 1 个 2 5 HDD 空间当机箱装 350W 电源时 1 个 3 5 HDD 空间当机箱装 250W 电源时 ...

Page 8: ...宽 170mm 高 393mm 深净重约 8Kg 温度工作温度 0 50 存储温度 20 60 湿度 20 95 非凝结状态电磁兼容性无线电骚扰限值符合 GB9254 2008 标准 A 级抗扰度符合 GB T 17626 2008 标准的限值可靠性平均无故障工作时间 MTBF 50000h 平均维修时间 MTTR 20 Min 安全性满足 GB4943 的基本要求机械环境适应性抗振动 5 17Hz 1 0mm 振幅 17 200Hz 1 0g 加速度抗冲击 10g 加速度 11ms 周期噪音 50dB 主要性能指标电源特性输入电压频率 220VAC 50Hz ...

Page 9: ...40 相对湿度为 20 85 仓库内不允许有各种有害气体易燃易爆炸的产品及有腐蚀性的化学物品并且无强烈的机械振动冲击和强磁场作用包装箱应垫离地面至少 10cm 距离墙壁热源冷源窗口或空气入口至少 50cm 小心损坏设备的风险在寒冷天气状况下运输 PC 时应注意温度的极端变化这种情况下请确保设备上或设备内部没有形成水滴凝露如果设备上形成了凝露请在接通设备前至少等待 12个小时 2 3 开箱及检查交付的设备设备开箱设备开箱时请注意以下几点建议您不要丢弃原包装材料请保留原包装材料以备再次运输设备时使用请将文档存放在安全的地方初始调试设备时需用到该文档并且它是设备的一部分检查交付的设备查看是否在运输途中造成了任何明显的损坏验证所运货物是否包含完整的设备以及您单独订购的附件如有任何不符或存在运输损坏请联系客户服务人员 ...

Page 10: ...1 安装方式 19 上架式桌面式台面式嵌入面板式壁挂式 VESA 标准支撑臂手提便携式其他方式___________ 3 1 1 壁挂式安装步骤 1 按左图所示用螺钉把安装支架固定在机器上注意事项安装支架和所用螺钉为机器的配件步骤 2 把机器挂在墙壁上已经安装好的螺钉上注意事项安装要求按下表材料孔径安装混凝土直径 8 mm 深度 60 mm 销钉直径 8 mm 长度 50 mm 螺钉直径 4 mm 长度 50 mm ...

Page 11: ...产品安装说明 IPC 6810E 5 石膏板最小厚度 13mm 直径 14 mm 石膏托直径 4 mm 长度 50 mm 金属最小厚度 2mm 直径 5 mm 金属螺钉 M 4 直径 4 mm 长度 15 mm 警告确保墙壁或天花板能够承载至少为设备总重包括机柜支架和附加的扩展模块四倍的重量 VESA支臂的承重能力要至少是整机重量的2倍以上 3 2 产品外形尺寸图单位 mm ...

Page 12: ...产品安装说明 6 IPC 6810E 3 3 安装尺寸图 3 3 1 产品安装尺寸图单位 mm ...

Page 13: ...能在接地电源网络上运行禁止在未接地或阻抗接地的电源网络上进行操作警告使用的设备额定电压必须符合本产品电源特性注意只能连接经认可适合工业应用的外围设备 PC 运行时可以连接热插拔 I O 模块 USB 无热插拔功能的 I O 设备只能在设备断开电源后进行连接 4 2 产品接地低阻抗接地连接更有助于将外部电缆信号电缆或连接 I O 模块的电缆所生成的干扰释放到接地系统接地端子设备上的接地端子 1 必须与安装有 PC 的机柜或设备的中央接地母线连接最小导线横截面不能小于5mm2 接地电阻最大不能大于0 1Ω ...

Page 14: ...设备连接 8 IPC 6810E 4 3 将设备连接到电源将设备连接到电源的步骤将电源线连接到该插口插入前请确认输入电压符合本产品的电源特性危险雷暴雨期间断开电源和数据电缆注意必须断开电源连接器才能将设备与电源完全隔离 ...

Page 15: ...使用说明 IPC 6810E 9 5 使用说明 5 1 产品外观图 5 2 外部结构图设备的正视图项目描述 USB 接口开关按钮电源指示灯硬盘指示灯复位按钮设备的后视图项目描述电源 IO 接口 ...

Page 16: ...用说明 10 IPC 6810E 5 3 操作控件警告开关按钮信号不会切断 PC 电源小心 PC 执行硬件复位时可能会丢失数据控件按钮项目描述 ATX电源开关用于开关设备的开关按钮复位按钮按下复位按钮信号将触发硬件复位 5 4 状态指示灯显示含义 LED 描述不亮已从电源断开 POWER PC 状态显示绿色 PC 运行中不亮无访问 HDD 显示硬盘访问黄色访问 ...

Page 17: ...拆装与维护 IPC 6810E 11 6 拆装与维护 6 1 整体装配图项目描述项目描述项目描述 1 上盖 2 硬盘模块 3 压条 4 风扇支架 5 风扇 6 防尘网架 7 箱体 8 主板 9 壁挂支架 10 IO 支架 11 电源 12 底板 ...

Page 18: ...拆装与维护 12 IPC 6810E 6 2 开盖安装 1 松开左右两端锁上盖的螺丝 2 按图示方向旋转打开上盖 6 3 主板拆装 6 3 1 主板安装 1 将 EPI IPC 主板放入机箱用螺丝锁紧 2 将压条放入机箱并将橡胶弹压垫对其主板锁紧螺丝 ...

Page 19: ...拆装与维护 IPC 6810E 13 1 将 EPE 主板放入机箱用螺丝锁紧 2 将压条放入机箱并将橡胶弹压垫对其主板锁紧螺丝 1 将主板放入机箱用螺丝锁紧 ...

Page 20: ...拆装与维护 14 IPC 6810E 6 3 2 主板拆卸 1 拆除压主板的压条 2 拆除锁主板的螺丝取出主板 6 4 驱动器拆装 1 拆除锁硬盘模块的螺丝 2 按图示箭头方向取出硬盘模块将硬盘拆出 ...

Page 21: ...拆装与维护 IPC 6810E 15 6 5 电源拆装 6 5 1 电源安装 1 将电源放入机箱内并对齐锁电源的螺丝孔 2 锁紧电源螺丝 6 5 2 电源拆卸危险拆卸电源模块前若有电源接入则必须关闭电源拆除电源线 1 拆除锁电源的螺丝共 4 颗 2 将电源从机箱内取出 ...

Page 22: ...拆装与维护 16 IPC 6810E 6 6 风扇拆装与维护 6 6 1 风扇安装 1 将风扇放到固定架上并对其螺丝孔 2 锁紧锁风扇的 4 颗螺丝注意由于风扇的转速较快所以在风扇停止转动之前禁止用手触摸风扇 6 6 2 风扇拆卸 1 拆除防尘网固定支架 2 拆除锁风扇的螺丝将风扇取出机箱 ...

Page 23: ...IPC 6810E 17 注意由于风扇的转速较快所以在风扇停止转动之前禁止用手触摸风扇 6 7 防尘网拆装与维护 6 7 1 防尘网安装 1 将防尘网放置到防尘网支架里 2 将放置好的防尘网支架固定到机箱上注意为了保证系统散热和通风状况良好避免防尘网被灰尘堵住必须定期清洗防尘网建议至少 3 个月定期清洗一次机房防尘环境较差的清洗频率应更高防尘网在使用一年左右更换一次 6 7 2 防尘网拆卸 ...

Page 24: ...拆装与维护 18 IPC 6810E 1 拆除锁防尘网支架的螺丝 2 从防尘网支架里取出防尘网进行清洗 6 8 壁挂条安装 1 将壁挂条放置在机箱底部并对准固定螺丝孔 2 用 6 颗螺丝锁紧壁挂条 ...

Page 25: ...驱动程序安装说明 IPC 6810E 19 7 驱动程序安装说明本产品的驱动程序安装及主板详细信息请参考整机配套光盘在此不做介绍 ...

Page 26: ...设备之前请等待大约 12 小时显示器未打开打开显示器显示器处于节电模式按键盘上的任意键亮度控件被设置为黑暗状态通过亮度控件提高亮度有关详细信息可参考显示器操作说明外接显示器不亮未连接电源线或显示器电缆 1 检查电源线是否正确地连接到显示器和系统单元或接地出口 2 检查显示器电缆是否正确地连接到系统单元和显示器 3 如果执行这些检查后显示器屏幕仍不亮请与技术支持联系 PC 上的时间或日期不正确 BIOS 设置不正确根据开机画面提示的按键打开 BIOS Setup 在 BIOS Setup 中调整时间和日期 BIOS 设置正确时间和日期不对备用电池电量不足更换电池 ...

Page 27: ...有适合操作系统的 USB 驱动程序计算机未启动或显示 Boot device not found 在 BIOS 设置的启动优先级中该启动设备不是第一优先级或者未包括在启动设备中在 BIOS 设置的启动 Boot 菜单中更改该启动设备的启动优先级或将该启动设备包括在启动优先级中硬盘电源线或数据线未接好检查硬盘硬盘必须是已经装好系统可引导的的电源线数据线是否插好开机提示找不到系统盘硬盘系统文件损坏用可引导的光盘进入系统常用 winpe 系统检查硬盘系统是否已损坏有必要时最好重新安装系统即插即用 I O 卡设备再次使用时检测不到或不能正常使用插槽接触不良一般是由于PCI 或 ISA 卡频繁的拔插固定不稳防尘措施不好等造成插槽接触不良所致可反复拔插几次或者换个槽插 ...

Page 28: ...e manual can only be handled by qualified and professional personnel During operation please follow the respective instructive manuals especially the safety warnings The professional personnel have been trained and possess relevant experiences therefore he she could be aware of the risks of the product system and avoid possible damages EVOC Product Please pay attention to the following instruction...

Page 29: ...ieval system or transmitted in any form or by any means mechanical electronic photocopied recorded or otherwise without the prior written permission from the manufacturer Trademarks EVOC is a registered trademark of EVOC Intelligent Technology Co Ltd Other product names mentioned herein are used for identification purposes only and may be trademark and or registered trademarks of their respective ...

Page 30: ...ithin the manual usually stands for EVOC IPC 6810E Instructions Safety instructions To avoid property losses or individual injury please pay attention to the safety instructions within the manual The warnings within the manual are marked with warning triangle whose existence is dependent upon the scale of the potential hazard ...

Page 31: ...4 PC Connection 9 4 1 Things to Know before Connection 9 4 2 Product Grounding 9 4 3 Connecting the PC to Power 10 5 Operating Instructions 11 5 1 Product Outline 11 5 2 External Structure 11 5 3 Operation Control 12 5 4 Status Indicators 12 6 Assembly and Maintenance 13 6 1 Overall Assembly 13 6 2 Opening the Top Cover 14 6 3 Installation and Removal of Motherboard 14 6 3 1 Installing the Motherb...

Page 32: ...g the Fan 18 6 6 2 Removing the Fan 18 6 7 Installation Removal and Maintenance of the Dust Filter 19 6 7 1 Installing the Dust Filter 19 6 7 2 Removing the Dust Filter 19 6 8 Installing the Wall Mount Bracket 20 7 Installing the Drivers 21 8 Appendix 22 8 1 Troubleshooting and Solutions 22 ...

Page 33: ...ellent heat dissipation anti vibration and EMC performance The PC adopts double layer Al alloy framework structure modular design shock absorption rugged installation design IP protection design EMC design and external ID design The product has elegant appearance and only a few screws can be seen from outside of the chassis IPC 6810E can be widely used in communication medical care finance electri...

Page 34: ...13 slot standard EPI 2 0 backplane 10 slot standard EPE backplane Power supplies which can be installed 250W standard PS2 ATX power supply 350W standard PS2 ATX power supply Storage 1 x 2 5 HDD bay when the chassis is equipped with 350W power supply 1 x 3 5 HDD bay when the chassis is equipped with 250W power supply Main Functional Index IO ports and buttons on the chassis front panel 4 x front ac...

Page 35: ...h GB9254 2008 Class A Limits of immunity are compliant with the threshold of GB T 17626 2008 Reliability MTBF 50000h MTTR 20 Min Safety Meets basic requirements of GB4943 Mechanical and environmental adaptability Anti vibration 5 17Hz 1 0mm amplitude 17 200Hz 1 0g acceleration Anti shock 10g acceleration 11ms duration Noise 50dB Power feature Input voltage voltage 220VAC 50Hz ...

Page 36: ...ckage box when it is not used And warehouse temperature should be 0 C 40 C and relative humidity should be 20 85 In the warehouse there should be no harmful gas inflammable explosive products and corrosive chemical products and strong mechanical vibration shock and strong magnetic field interference The package box should be at least 10cm above ground and 50cm away from wall thermal source window ...

Page 37: ...ion Please keep the documentation at a safe place The documentation which is a part of the device is required for initial device debugging When doing the initial examination please check whether there are distinct damages to the device caused during the transport Please check whether the delivery contains the intact device and all of the independently ordered accessories Please contact the custome...

Page 38: ...stallation Step 1 As shown in the left picture fasten the mounting bracket onto the PC Note The mounting bracket and screws are enclosed with PC as accessories Step 2 Hang the PC on the screws already fixed on the wall Note The installation requirement is as follows Material Hole diameter Installation Concrete Diameter 8mm Depth 60mm Pin bolt diameter 8mm length 50mm Screw diameter 4mm length 50mm...

Page 39: ...imum thickness 2mm Diameter 5mm Metal screw M4 diameter 4mm length 15mm Warning Make sure the wall or ceiling can bear four times the total weight of the PC including cabinet bracket and additional expansion modules The weight bearing capacity of VESA arm should be at least twice the weight of the PC 3 2 Product Dimensions Drawing Unit mm ...

Page 40: ...Installation Instructions 8 IPC 6810E 3 3 Installation Dimensions 3 3 1 Product Installation Dimensions Drawing Unit mm ...

Page 41: ...al application can be used When operating the PC hot swappable IO modules USB can be used The IO devices without hot swap function can only be connected when the PC is powered off 4 2 Product Grounding Low impedance ground connection is more helpful to release the interference produced by the external cables the signal cables or the cables connecting the IO module to the grounding system Ground Te...

Page 42: ...he power cable to the socket Before the insertion please confirm the input voltage complies with power feature of this product Danger Disconnect the power source and data cable during a lightning storm Attention The PC is completely isolated from the power supply only by disconnecting the power connector ...

Page 43: ... 11 5 Operating Instructions 5 1 Product Outline 5 2 External Structure Front view of the PC Item Description USB port On Off button Power indicator HDD indicator Reset button Rear view of the PC Item Description Power supply IO port ...

Page 44: ...s hardware reset data may be lost Control button Item Description ATX power switch Used to switch on off the PC Reset button Pressing the Reset Button will trigger hardware reset 5 4 Status Indicators Display Meaning LED Description Off Disconnected from power POWER PC status Green PC is operating Off No access HDD HDD access Yellow Being accessed ...

Page 45: ...intenance 6 1 Overall Assembly Item Description Item Description Item Description 1 Top cover 2 HDD module 3 Binding strip 4 Fan bracket 5 Fan 6 Dust filter bracket 7 Chassis body 8 Motherboard 9 Wall mount bracket 10 IO bracket 11 Power supply 12 Backplane ...

Page 46: ... Opening the Top Cover 1 Loosen the screws on the two sides fixing the top cover 2 Rotate the cover by the direction shown in the above picture to open the top cover 6 3 Installation and Removal of Motherboard 6 3 1 Installing the Motherboard ...

Page 47: ... into the chassis Align the rubber spring pad with the motherboard and tighten the screws 3 Place the EPE motherboard into the chassis and tighten the screws 4 Place the binding strip into the chassis Align the rubber spring pad with the motherboard and tighten the screws 5 Place the motherboard into the chassis and tighten the screws ...

Page 48: ... 1 Remove the binding strip of the motherboard 2 Remove the screws fixing the motherboard and take out the motherboard 6 4 Removing the HDD 1 Loosen the screws fixing the HDD module 2 Take out the HDD module by the direction shown in the above picture and remove the HDD ...

Page 49: ...ace the power supply into the chassis and align the screw holes 2 Tighten the screws 6 5 2 Removing the Power Supply Danger Before removing the power module if power is connected it must be disconnected and power cable pulled out 1 Loosen the screws four fixing the power supply 2 Take out the power supply from the chassis ...

Page 50: ...ew holes 2 Tighten the four screws fixing the fan Attention Because the fan rotates at fast speed do not touch the fan before it stops 6 6 2 Removing the Fan 1 Remove the dust filter bracket 2 Loosen the screws fixing the fan and take out the fan from the chassis Attention Because the fan rotates at fast speed do not touch the fan before it stops ...

Page 51: ...nt heat dissipation and ventilation of the system the dust filter must be cleaned regularly so that it will not be clogged with dust It is recommended to clean the dust filter at least once every three months or even more frequently for dusty environment The dust filter should be replaced every year 6 7 2 Removing the Dust Filter 1 Loosen the screws fixing the dust filter bracket 2 Take out the du...

Page 52: ...bly and Maintenance 20 IPC 6810E 6 8 Installing the Wall Mount Bracket 1 Place the wall mount bracket on the bottom of the chassis and align the screw holes 2 Use six screws to fasten the wall mount bracket ...

Page 53: ...Installing the Drivers IPC 6810E 21 7 Installing the Drivers Regarding the installation of the driver program and the detailed information of the motherboard please refer to the enclosed CD of the PC ...

Page 54: ...oard The luminance control is set to Black Increase the screen luminance by luminance control Please refer to the instructions of the display for detailed information The external display is black Power cable or display cable is not connected 1 Please check whether the power cable is correctly connected with the display the system unit or the ground port 2 Please check whether the display cable is...

Page 55: ...displays Boot device not found In booting priority of the BIOS setting the device is not the first priority or the device is not included in the booting device Modify the booting priority of the device in the Boot menu of BIOS setting or include that device into the boot priority The HDD power cable or data cable is not connected well Check whether the power cable and the data cable of the hard di...

Page 56: ... IO card can be used when used again Poor contact of the slot Poor contact is usually caused by frequent installation uninstallation of the PCI or ISA card unstable fixing or improper dust proof measures please remove and install the card for a few times or use another slot ...

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