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20

   Using Your E-TEC Outboard

OPERATION

SAFETY INFORMATION

ENGINE STARTING

Refer to the 

Routine Inspection Checklist

on page 30 for pre-launch checks before us-
ing your 

Evinrude E-TEC

 outboard.

You MUST supply water to the engine before
attempting to start it. Engine damage can oc-
cur quickly.
Be sure the water intake screens are below
the water surface.
Connect the clip to the emergency stop/key
switch. Snap the lanyard to a 

secure

 place on

the operator’s clothing or life vest — not
where it might tear away instead of activating
the stop switch.

1. Clip
2. Emergency stop clip / key switch
3. Lanyard

IMPORTANT: 

In an emergency situation, the

engine will start and run without the clip con-
nected to the key switch. 

The operator

should always use the clip and lanyard
anytime the engine is running.

 Refer to

Emergency Stop/Key Switch

 on page 23.

DANGER

DO NOT run the engine indoors or
without adequate ventilation or permit
exhaust fumes to accumulate in con-
fined areas. Engine exhaust contains
carbon monoxide which, if inhaled, can
cause serious brain damage or death.

Contact with a rotating propeller is
likely to result in serious injury or
death. Assure the engine and prop area
is clear of people and objects before
starting engine or operating boat. Do
not allow anyone near a propeller, even
when the engine is off. Blades can be
sharp and the propeller can continue to
turn even after the engine is off.
Always shut off the engine when near
people in the water.

WARNING

The engine cover is a machinery guard.
DO NOT operate your outboard with
the cover off unless you are perform-
ing maintenance or emergency start-
ing, and then be careful to keep hands,
hair, and clothing clear of all moving
parts. Contact with moving parts could
cause injury.

Always shut off the outboard when your
boat is near people who are in the water.

Be familiar with the waters you are oper-
ating in. The gearcase of this outboard
extends below the water surface and
could potentially come in contact with
underwater obstructions. Contact with
underwater obstructions may result in
loss of control and personal injury.

WARNING

Always use the safety lanyard when
operating your boat to help prevent a
runaway boat and reduce the risk of
personal injury or death.

Summary of Contents for E115DBXSE

Page 1: ...Operator s Guide PL PX SL BX HL CX HX MX 2009 Model Year 115 200 HORSEPOWER 215834...

Page 2: ...115 200 HORSEPOWER PL PX SL BX HL CX HX MX 2009 Model Year...

Page 3: ......

Page 4: ...eel Thermostats Nickel Chrome Faced Piston Rings Micro Finished Connecting Rods Crankshaft Cleaner and Quieter EPA Emissions Compliance European Union Emissions Compliance California 3 Star Emissions...

Page 5: ......

Page 6: ...nrude E TEC outboards have been engineered to outperform anything on the wa ter acceleration top end speed any size any horsepower across the line And for your buddies who own a four stroke Well they...

Page 7: ...5 Fuel System Operation 16 Fuel Additives 16 Engine Monitoring 17 Engine Overheating 19 Operation 20 Safety Information 20 Engine Starting 20 Engine Stopping 21 Remote Controls 22 Shifting and Speed C...

Page 8: ...sh 39 Scratch Repair 39 Hull Finish 39 Submerged Outboard 39 Troubleshooting 40 PRODUCT INFORMATION Rigging and Accessories 42 Propeller 42 Battery 43 Accessory Battery Connection 44 Water Pressure 44...

Page 9: ...BOAT For additional information about boating safe ty and regulations call U S Coast Guard Boating Safety Hotline 1 800 368 5647 Outside North America please contact your Dealer or distributor for det...

Page 10: ...evices must be in good con dition and suitable for your type of boat Always comply with the regulations that apply to your boat Remember gasoline fumes are flamma ble and explosive Always adhere to th...

Page 11: ...the response of each control Be familiar with all controls before applying the throttle above idle speed As the operator you are in con trol and responsible for safe operation The outboard must be cor...

Page 12: ...l marketing areas Owner s Identification United States and Canada At the time of purchase your Dealer will complete your out board registration forms Your portion provides proof of ownership and date...

Page 13: ...ed by Council and Relevant Directives Product Type Marine Outboard 2 Stroke Cycle SI Engine Manufacturer BRP US Inc 10101 Science Drive Sturtevant WI 53177 EC Type Certificate I the undersigned hereby...

Page 14: ...11 USING YOUR EVINRUDE E TEC OUTBOARD USING YOUR E TEC OUTBOARD...

Page 15: ...Description Item Description 1 Air Inlet 6 Fuel and Oil Hoses 2 Trailering Tilt Switch 7 Tilt Limit Cam 3 Engine Cover Latch 8 Power Tilt and Trim Reservoir 4 Tilt Support Lever 9 Anti Corrosion Anode...

Page 16: ...tion 11 Spark Plugs 15 Flywheel Cover 12 Water Pump Indicator Flushing Port 16 Trailering Tilt Switch 13 Fuse 1 1 Access requires removal of flywheel cover 17 EMM Engine Management Module 1 14 Air Sil...

Page 17: ...erformance even in extreme conditions especially in cold temperatures down to 0 F 17 C If requested an authorized dealer can pro gram your Evinrude E TEC outboard EMM for the exclusive use of Evinrude...

Page 18: ...arnish deposits which can de grade the fuel system The oiling system must be primed before us ing the outboard if The outboard is new check with your deal er to ensure oil system was primed You run co...

Page 19: ...Fuel systems with built in tanks particularly those that include antisiphon valves and filter primer units may have restrictions not allow ing the engine fuel pump to deliver sufficient fuel under all...

Page 20: ...ng engine start up pause with the key switch in the ON position The monitoring sys tem self tests by sounding a half second beep SystemCheck gauges self test by turn ing the indicator lights on simult...

Page 21: ...ous light with S A F E mode The EMM has identified an over heating condition Check the water pump indicator for a steady stream of wa ter Shut OFF the engine Clear the water intake screens of any debr...

Page 22: ...and the cooling temperature restored IF the S A F E mode activates and the stream from the water pump indicator be comes intermittent or stops reduce speed to idle and 1 Shift to NEUTRAL 2 SHUT OFF t...

Page 23: ...inhaled can cause serious brain damage or death Contact with a rotating propeller is likely to result in serious injury or death Assure the engine and prop area is clear of people and objects before s...

Page 24: ...p indicator A steady stream of water indicates the water pump is working If a steady stream of water from the water pump indicator is not visible stop the engine Refer to Engine Overheating on page 19...

Page 25: ...oncealed Side Mount Control 1 Handle shift and throttle 2 Trim tilt switch where equipped 3 Neutral lock lever 4 Fast idle button warm up 5 Throttle friction adjusting screw Single Lever Binnacle Moun...

Page 26: ...shut off If the following directions are not suitable for your boat s control see your Dealer before proceeding Shifting IMPORTANT When shifting from FOR WARD to REVERSE or from REVERSE to FORWARD pa...

Page 27: ...ion is hit Malfunction can also result in loss of reverse thrust capability Correct fluid level must be maintained to ensure operation of the impact protection on this unit When operating in rough wat...

Page 28: ...the outboard until the tilt support le ver rests solidly on the stern brackets Disengaging Tilt Support Lever When you are finished tilting the outboard disengage the tilt support lever 1 Tilt the out...

Page 29: ...e outboard to its ver tical position The outboard is designed to be trailered in a vertical position or tilted using the trailering bracket Use the position best suited for your boat Manually Tilting...

Page 30: ...e bris laden waters seek information on safe boating areas and navigation hazards from a reliable local source Reduce your speed and keep a sharp lookout IMPORTANT Impact damage is NOT cov ered by the...

Page 31: ...maller than 2 3 their original size See your Dealer for re placements Galvanic corrosion destroys underwater met al parts and can occur in fresh or salt water however salt brackish and polluted waters...

Page 32: ...ge is NOT cov ered by the outboard warranty DUAL OUTBOARD OPERATION When in reverse above slow speed be sure both outboards are running even if one is in NEUTRAL If it is necessary to return to harbor...

Page 33: ...he cooling system is operational water intake screens and water pump indicator Confirm this Operator s Guide is onboard and readily accessible Check condition of anti corrosion anodes annually or ever...

Page 34: ...31 MAINTENANCE...

Page 35: ...d to maintain emission levels within prescribed certification standards The owner operator is not to and should not allow anyone to modify the engine in any manner that would alter the horsepower or a...

Page 36: ...ents 3 Fuel and oil system components inspect and repair leaks 2 2 Emission related component Refer to Owner Responsibility on page 32 Product Warranty Information on page 48 and if applicable Califor...

Page 37: ...completely drain the power head IMPORTANT If you cannot store the out board in the recommended vertical position be sure the cooling system is drained com pletely Never place the gearcase higher than...

Page 38: ...ize the engine s fuel supply Add 2 4 Fuel Conditioner following instructions on container Fill fuel tank 2 If winterizing on a trailer remove the pro peller Attach a garden hose to flushing port and t...

Page 39: ...rottle grip to IDLE position Out board continues to run at slow idle speed 3 After outboard runs for another 15 sec onds advance throttle grip to HALF THROTTLE position Outboard will accel erate to fa...

Page 40: ...tach garden hose Grease propeller shaft splines with recommended lubricant and re install propeller IMPORTANT When winterizing is finished leave the outboard in vertical position long enough to comple...

Page 41: ...If it does not shut off the outboard and investigate Refer to Engine Overheating on page 19 Stop the outboard and check the fuel system for leaks SPARK PLUGS Spark plugs should be serviced by an Evin...

Page 42: ...merge it in fresh water to avoid prolonged ex posure to the atmosphere After submersion all boat and engine electri cal fuel and oiling systems must be inspect ed for signs of water intrusion Your Dea...

Page 43: ...er heating on page 19 Flashing Check Engine or Chk Eng light refer to Engine Monitoring on page 17 Engine will not idle properly Debris on propeller Spark plugs damaged or incorrect Refer to Spark Plu...

Page 44: ...41 PRODUCT INFORMATION...

Page 45: ...re considered counter rotation propellers When propelling a boat forward the propeller rotates in a left hand counterclockwise direction as viewed from the rear 1 Right Hand clockwise 2 Left Hand coun...

Page 46: ...condition Use a file to smooth slight damage to blade edges See your Dealer for repair of serious damage BATTERY Requirements 12 volt heavy duty designated for marine use Vented refillable or maintena...

Page 47: ...ries wired in parallel The accessory connection must not be used to charge either battery in a 24 volt system WATER PRESSURE An optional water pressure gauge is recom mended to monitor cooling system...

Page 48: ...oard installations The trim tab might be above the water when the out board is trimmed out Steering effort might in crease Steering effort will be reduced if you trim the outboard in and submerge the...

Page 49: ...ns use a 107 amp hour minimum battery generally available in group 29 size 675 CCA 845 MCA 12 volt or 800 CCA 1000 MCA 12 volt below 32 F 0 C Spark Plug 2 Refer to ECI Label Fuses P N 967545 Refer to...

Page 50: ...4 Warning Signals Controlled by the outboard s EMM Battery Minimum 3 4 675 CCA 845 MCA 12 volt or 800 CCA 1000 MCA 12 volt below 32 F 0 C Spark Plug 2 Refer to ECI Label Fuses P N 967545 Refer to Fuse...

Page 51: ...tem blockage by foreign material Damage resulting from sand or debris in the water pump Cosmetic or paint changes due to exposure to the elements This warranty will be voided in its entirety and rende...

Page 52: ...U S or Canadian Dealer are eligible for warranty registration and warran ty coverage hereunder Such limitations are necessary in order to allow BRP to protect the safety of its products its consumers...

Page 53: ...ance is required please contact BRP US Inc Outboard Engines Division After Sales Support P O Box 597 Sturtevant WI 53177 1 847 689 7090 BOMBARDIER RECREATIONAL PRODUCTS LIMITED WARRANTY FOR 2009 EVINR...

Page 54: ...es are equivalent to the U S EPA s 2006 standards for marine engines Two Stars Very Low Emission The two star label identifies Personal Watercraft Outboard Sterndrive and Inboard engines that meet the...

Page 55: ...nless the part is sched uled for replacement as required maintenance in the Operator s Guide Emission warranty parts that are scheduled for replacement as required maintenance are warranted by BRP for...

Page 56: ...e and take a boating safety course before you operate your boat and outboard 6 Do you know who to ask if you have any questions about your boat and outboard 7 Do you know your local marine traffic law...

Page 57: ...me or 5 methanol with 5 cosolvents by volume Refer to Fuel Requirements on page 15 What do I need to do before storing my Evinrude E TEC outboard for the winter Winterization is minimal Refer to Stora...

Page 58: ...e Bombardier Recreational Products divi sion where the outboard was registered Please contact your Dealer or Distributor Change of Address Change of Ownership Model number Serial Number Old Address Pr...

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Page 60: ...ddress Owner of Model No Serial No To be completed by customer or selling Dealer The Dealer named on this document has instructed me on the operation maintenance safety features and warranty policy al...

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