Evinrude E-TEC 200, Service Manual

Page: 127 / 416

125
ELECTRICAL AND IGNITION
CONNECTOR SERVICING
6
Terminal Installation
Align terminal with connector housing and push
terminal with seal into connector housing until
seated.
Packard Connectors
IMPORTANT:
Always use the appropriate meter
test probes and adapters when testing compo-
nents fitted with these terminals.
Disconnect
Lift latch(s). Remove connector.
Connect
Confirm the seal is in place. Push connector onto
housing until latched.
Terminal Removal
A tab on the back side of the terminal engages a
shoulder in the connector housing to hold the ter-
minal in place. The terminal is removed by releas-
ing the tab and then pushing the terminal and wire
through connector housing.
Insert a thin tool into the connector above the ter-
minal to release tab.
Terminal Installation
Install wire gasket on wires and feed wires
through the correct terminal position of the con-
nector housing. Terminal is crimped onto wire and
then pulled back into connector housing until lock-
ing tab engages and terminal is seated.
Crimping Terminals
Strip insulation back 3/16 in. (5 mm). Position end
of wire strands in terminal past the wire crimp area
and the end of insulation in the insulation crimp
area of the terminal.
Capture all wire strands in crimp; leave no loose
strands. Crimp wire and insulation securely using
crimping pliers.
1. Latch
2. Terminal with seal
002456
dsc02124
1
2
1. Tab DRC5940a
002304
1